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CATastrophe on a Cat 3516 Marine Diesel

Old Mar 8, 2009 | 07:45 AM
  #1  
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Default CATastrophe on a Cat 3516 Marine Diesel

Pics of the #4 main engine on the ship I work on. The #4 cylinder had some minor difficulties.

CATastrophe on a Cat 3516 Marine Diesel-gen4-cyl7-injector-5-22-08.jpg
Injector tip failed and sheared off...

CATastrophe on a Cat 3516 Marine Diesel-gen4-cyl7-head-5-22-08.jpg
beat the snot out of the cylinder head

CATastrophe on a Cat 3516 Marine Diesel-gen4-cyl7-piston-liner-5-22-08.jpgCATastrophe on a Cat 3516 Marine Diesel-pict0241.jpg
and the piston

CATastrophe on a Cat 3516 Marine Diesel-gen4-cyl7-liner-5-23-08.jpg
which fubar 'd the liner

CATastrophe on a Cat 3516 Marine Diesel-9b.jpg
and cracked the crank at the journal....

CATastrophe on a Cat 3516 Marine Diesel-pict0409.jpg
which resulted in stripping the block

CATastrophe on a Cat 3516 Marine Diesel-pict0429.jpg
flipping the block and jerking out and replacing the crank....

CATastrophe on a Cat 3516 Marine Diesel-pict0424.jpgCATastrophe on a Cat 3516 Marine Diesel-pict0432.jpg
few more crank and block pics.
 
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Old Mar 8, 2009 | 08:00 AM
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dang thats alot of damage for an injector
 
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Old Mar 8, 2009 | 08:42 AM
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yep..........alot of work just from an injector tip

cool pics man
 
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Old Mar 8, 2009 | 09:13 AM
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Either the injector piece or a chunk of a valve got ingested by the turbo on that bank (engine has two turbos, one for each bank of cylinders) and fubar'd it as well. The engine was basically totally rebuilt with all new liners, heads, turbo's, crank, etc.
 
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Old Mar 8, 2009 | 09:47 AM
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Old Mar 8, 2009 | 10:39 AM
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Ouch!! Bet that was a cheap fix
 
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Old Mar 8, 2009 | 11:16 AM
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ouch, what caused the tip of the injector to sheer off?
 
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Old Mar 8, 2009 | 11:29 AM
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looking at the pic of the head, with three valves messed up, I would bet a valve snapped, taking the tip out and the other two valves as well...... one man sittin in a chair, thousand miles away guess.
 
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Old Mar 8, 2009 | 02:20 PM
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That is insane!!
 
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Old Jun 6, 2009 | 11:04 AM
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what Ci and numbers does a cat that big put down? Considering some of the guys here have their 5.9's putting down Kenworth type HP and torque figures I'm a little curious and ya have any pictures of the ship that thing powers?
 
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