Ford Powerstroke 99-03 7.3L Discussion of 99-03 7.3 Liter Ford Powerstroke Turbo Diesels

2002 F250 smoke and choke issue

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  #31  
Old 08-11-2010, 04:34 PM
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Full rebuild kit is about 900-1200 depending on where you shop... Plus about 800 in labor...
 
  #32  
Old 08-11-2010, 04:42 PM
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Originally Posted by CSIPSD
Full rebuild kit is about 900-1200 depending on where you shop... Plus about 800 in labor...
hmmmm, can this be done without pulling motor? And where abouts are the rings, does the head only have to be removed. sorry If I am asking wayyyy too many questions but you are the man to talk too
 
  #33  
Old 08-11-2010, 04:47 PM
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yea i gotta agree with you on that one... hmm i might do this in the winter to my truck if i dont have to pull the motor
 
  #34  
Old 08-11-2010, 05:02 PM
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Originally Posted by ju015dd
hmmmm, can this be done without pulling motor? And where abouts are the rings, does the head only have to be removed. sorry If I am asking wayyyy too many questions but you are the man to talk too
Originally Posted by dirty balz
yea i gotta agree with you on that one... hmm i might do this in the winter to my truck if i dont have to pull the motor

Complete tear down of the block... Hone the block, new pistons and bearings...

Ya, it has to come out.
 
  #35  
Old 08-11-2010, 05:23 PM
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Originally Posted by Dumz1
Well your correct.. I don't know if it's a injector issue anymore... I pulled the left valve cover off and the #8 exhaust rocker was broken. I removed it and all the parts are there. Not sure if that was my smoke issue though because I'm sure this is what went when I was WOT and heard somthing go. So do you guys think the the smoke was still a seperate issue or all this connected somehow? Figure I should at least do injector seals. Should I replace the UVC harnesses for good measure?
I would! WOW! and yes the rocker is connected to your problems. You might have lifter issues?
Hard to say maybe CSIPD might have an answer. <--- I am not joking this time! Seriously

---AutoMerged DoublePost---

oh he already did! LOL
 

Last edited by Rustin; 08-11-2010 at 05:23 PM. Reason: Automerged Doublepost
  #36  
Old 08-11-2010, 08:00 PM
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Looking at complete rebuild now. The intake valves are shot, took the heads to the shop today also. Buddy is going to sleeve the #8 and either punch out the others, or hone them depending if they are egged or not.
 
  #37  
Old 08-11-2010, 08:54 PM
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what about taking the cash and get a black mamba engine?
 
  #38  
Old 08-11-2010, 11:54 PM
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Originally Posted by dirty balz
what about taking the cash and get a black mamba engine?
Dont... That motor is nothing more then a rebuilt stocker. Which is fine, but dont pay extra for nothing.
 
  #39  
Old 09-13-2010, 10:29 PM
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Update: Ended up punching all 8 0.040 over, and the crank 0.010 under, had to shave the heads 0.010 also. Have engine 90% put back together, just waiting for a new front cover to come in to finish.

Looking like total bill will be right around $3200, plus New injectors @ $1800 = $5000 total investment in parts. All labor done by me, with a buddy of mine helping with any questions I had. Hope to have engine in and running by Thursday night. Will let ya guys know how it goes.
 
  #40  
Old 09-13-2010, 10:55 PM
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Did you finish it! how about some video!
 



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