Ford Powerstroke 99-03 7.3L Discussion of 99-03 7.3 Liter Ford Powerstroke Turbo Diesels

Runs fine for an hour or two...then..

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Old Oct 8, 2012 | 10:24 AM
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Default Runs fine for an hour or two...then..

Hey guys I need some help. My truck was having typical cps symptoms. I replaced the sensor and then things started getting weird. Now, it can be idling, running on the highway, etc etc, and just die like a cam sensor failure, except everything electric (dash, clock, lights) won't work and the key acts like it does nothing. Let it sit for 2 or so minutes it starts right up......any ideas?
 
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Old Oct 8, 2012 | 01:37 PM
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Check the battery connections...
 
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Old Oct 8, 2012 | 06:12 PM
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That was the first thing I checked. No corrosion and they Are all tight...but idk about grounds, and where the power cables go etc etc. it's amazing I can do hpops, turbos, injectors, but this
Little stuff dumbfounds me

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Bump-after work I came home to mess with the truck. Went to start it up, cranked for maybe 5 or 6 seconds and then I lost everything again. This time I heard a clicking noise under the dash. Pulled the fuse panel off and I could hear the relay in the top right corner (in the box under the dash, not the hood) clicking its mind out. It's a part number f57b-14b192-aa8003a32d. Anyone have any ideas? I'd really appreciate help.
 

Last edited by farmingsthelife; Oct 8, 2012 at 06:12 PM. Reason: Automerged Doublepost
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Old Oct 8, 2012 | 06:32 PM
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Do you have an amp or volts gauge? It almost sounds like your batterys are dead/low or your alt is not working...

There is a ground on the passanger fire wall, one behind the motor, one under the motor...
 
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Old Oct 8, 2012 | 07:02 PM
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Had one bad ground, and a few bad fuses. Replaced them all and the truck would crank but not start (at least now I had something to work with) and when it would start it would run a few seconds and die. Beings I just replaced the cps (looks like in vein) I unplugged the icp sensor. Ran like a champ. So it's looking like I have to replace that too. I just wonder if there was a voltage spike or something that could have done all this. Sure is weird all this happening at once.
 
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Old Oct 8, 2012 | 08:15 PM
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Odd that the ICP sensor is keeping it from running... Have you driven it since you unplugged the ICP?

Sounds to me like you have a ground issue somewhere, I dont think there is a spike issue.
 
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Old Oct 9, 2012 | 08:21 PM
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Drives with the icp unplugged. Plugged it up and it surges at idle or won't run at all for more than 3 or 4 seconds

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I managed to snag a known good icp sensor from work this morning. I guess I'll try this and pray that it helps. I don't wanna go chasing at a wiring war really badly. Would a fried uvch cause one to just stop running intermittentenly?
What's got me confused it how it runs exactly normal with the icp sensor unplugged.

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update-Finally got the truck running long enough to get it inside the shop at home and take a look at what was going on. I plugged the icp sensor in and it seemed to run fine..but then it died again. So I unplugged it...and it started up but ran very rough...so I was looking around the engine for a exposed wire or something and I gently touched the uvch and it just slid off...the connector was broken. Any chance at all it could have been vibrating on and off while driving giving me my cps-like symptoms?

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update-Finally got the truck running long enough to get it inside the shop at home and take a look at what was going on. I plugged the icp sensor in and it seemed to run fine..but then it died again. So I unplugged it...and it started up but ran very rough...so I was looking around the engine for a exposed wire or something and I gently touched the uvch and it just slid off...the connector was broken. Any chance at all it could have been vibrating on and off while driving giving me my cps-like symptoms?
 

Last edited by farmingsthelife; Oct 9, 2012 at 08:21 PM. Reason: Automerged Doublepost
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