Ford Powerstroke 03-07 6.0L Discussion of 6.0 Liter Ford Powerstroke Turbo Diesels

Exhaust leak after egr delete

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Old 10-04-2012, 09:41 AM
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Default Exhaust leak after egr delete

Did my egr delete from custom diesel last night and now can hear what I believe to be an exhaust leak and can smell exhaust under the hood. What could be leaking? Y pipe? Up pipe?
 
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Old 10-04-2012, 10:44 AM
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Most likely the y-pipe connection at the turbo, happens to everyone. Just need to loosen it all up and do it in the correct order. The clamp isn't going to pull the y-pipe and turbo together, it just can't do it. Here's a sure fire way for nailing this issue. Loosen the down-pipe connection on the turbo. Loosen the y-pipe connection on the turbo. Loosen the turbo mount bolts (no need to remove, just loose). Loosen the new solid up-pipe connection at the exhaust manifold on the passener side. Now, first connection to tighten is the y-pipe to the turbo, this is the most important one to do first. Make sure it's a good tight seal. Hold the turbo and the y-pipe together and tighten that clamp down good. Next, go down and tighten the up-pipe to the exhaust manifold, this connection the bolts will actually pull it together. Then tighten your down-pipe connection, THEN tighten the turbo mount bolts. Should fix it.
 
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Old 10-04-2012, 11:41 AM
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ISounds good. Thanks for the help! Im not gonna have time to tear it back down and do that till saturday, do you think it will br okay till then?
 
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Old 10-04-2012, 11:55 AM
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Yeah it'll just have less boost, and you'll get an exhaust smell in the cab. I ran mine for about a month like that, between frustration and lack of time.

Seriously, once I did tackle it again... it was like a 30 minute fix job, it really wasn't bad at all.
 
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Old 10-04-2012, 12:18 PM
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Yeah I would have last night but it was 3 in the morning and I already had 7 and half hours into it and school at 6:30. But im still getting as much boost as before it just takes a few more seconds to spool
 
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Old 10-04-2012, 12:25 PM
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I hear that man, my first one took me over 12 hours, one of the most frustrating things I've had to do.
 
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