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Brake upgrade

 
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Old 09-02-2007, 05:55 PM
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Default Brake upgrade

I got this info from my old Cummins friend Bill Flemming

This is for changing out your rear brake cylinders from ¾ ton to 1 ton cylinders. First thing you need to do is go to your local auto parts store and ask them for GM part #4637337. DO NOT tell them you want GM 1 ton cylinders for your ¾ ton Dodge. You will only confuse them. They sometimes will tell you that they have a “cheap” cylinder and a “higher quality” one. I chose the higher quality one and paid around $80.00 for the pair, but they do come with a lifetime warranty. Might as well grab a couple cans for brake cleaner while you’re at it because you’ll need it.

Go home, block the front tires and jack the rear of the truck up. Place jack stands under the axle and remove both tires. Next you will need to remove the brake drums. They usually don’t come right off. What I did was take 2 lug nuts and spun them back on the studs on each side. I started the truck, put it in reverse, got the rpm’s up and hit the brakes hard. One drum broke loose, but the other didn’t. I had to take a heavy punch between the studs and strike it with a large hammer. It broke loose finally.

Your drums will probably not slide right off. Back off the adjusters a tad and it should slide off. Spray the parts down with brake cleaner and get things cleaned off. Now is a good time to look at your brake shoes while you have the drum off too.

You will need to remove ONE spring from the shoes to allow it to spread apart so you can get the cylinder out. (See Illustration) It is only necessary to remove the “forward” spring, meaning the one facing the front of the truck. This will free up the shoe so you can remove the cylinder.

Take a 3/8 wrench and remove the brake line from the back of the cylinder. Take a 13mm wrench and remove the two bolts securing the cylinder to the housing. Remove the cylinder.

The 1 ton cylinder is noticeably larger.

You will need to reuse the metal pieces that spread the shoes. (You will see when you do it). Put the new cylinder in, tighten the bolts and install the brake line back in. Also secure any springs that you removed. Put the drum back on and adjust the brake adjusters until the just barely drag on the drum. Start the truck and bleed the air out of the system. Put your wheels back on and you’re ready to go.

I had been battling hard pedal for almost 2 years and figured it was in my master cylinder/booster. After doing this my brake pedal is soft and I have awesome brakes now.
 
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crashhawk (02-05-2009)
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Old 09-02-2007, 05:57 PM
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some comments from Bill


The 4637337 is a Napa number but will cross over at any autoparts.
You can even order online by clicking here

This part number and mod works on all Rams from '89 to '02 models till rear discs were introduced.

First time I did this mod the guys at Napa pulled out their low, medium and high grade cylinders. No one at the counter could tell the difference between them and in fact were confused on which box to put them back in.
Made me wonder if it was some sort of scam.

I went for the $13 model, been working great for several years.
I've done about twenty cylinder swaps, all with the $13 model, every single owner has been very impressed with the increase in stopping power. In fact it changed a couple of owner's plans to convert to discs or very expensive EGR brakes.

This is by far the most economical mod with the greatest results you can do to your truck. It will stop the way it's supposed to do, no nose diving and increased front pad wear since the rears are finally doing their share of the work. Only downside is the first time you go to stop, takes a little getting used to brakes that work right.
 
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kerley (11-01-2013)
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Old 02-05-2009, 12:50 PM
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Just did this on my 98. It's like driving a different truck!! I got the Bendix units from Vatozone. Best $30 bucks I've ever spent.
 
 
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