5.9 Liter CR Dodge Cummins 03-07 Discussion of 5.9 Liter Dodge Cummins Diesels with Common Rail Injection

#4 Injector Line

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  #41  
Old 01-16-2013, 09:09 PM
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If it happens to u. You can take the broke line off, cut it in half, have it welded shut, put it back on. and go to where u can buy a new line. you might could bend it in half and hose clamp it folded to get you off the side of the road.
 
  #42  
Old 02-16-2013, 10:43 PM
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Default # 4 injector tube

I just replaced one today , the dealer has a new upgraded clamp with rubber piece instead of the blue clamp . Stopped the tapping noise and won't bust .
 
  #43  
Old 02-16-2013, 11:14 PM
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Scheid will bend one to order much cheaper than the dealer. Cummins is also much cheaper.

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  #44  
Old 02-26-2013, 07:39 PM
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Had the same problem but it cost me an overnight stay and thanks to Northeast Diesel in Conn. I was on the road next day. home was Maine some 5 hrs away. Big disapointment
Cost me big time. I check them all the time now. Took the broken line to a welder and had him weld the flare nut opening closed so if it happens again i can screw it on the rail and run on 5 cylinders for a while till i get help.
 
  #45  
Old 03-09-2013, 07:15 PM
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Recent adventure I had with mine.

http://s209.photobucket.com/albums/bb292/CTB06/?action=view&current=20130222_1321201_zpsce2a69a9.mp4
 

Last edited by wildbill; 03-09-2013 at 07:19 PM.
  #46  
Old 05-21-2014, 08:43 PM
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This is the 3rd time mine has broke the #4 line.
 
  #47  
Old 07-08-2014, 09:51 PM
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I had #4 line break/cracked at fitting going into injector tube. stopped didn't shutoff and opened the hood fuel was shooting over the fender drove it to work 43.00 @ cummins. Replaced it in the parking lot @ work the cummins line had the clamp on it
 
  #48  
Old 07-08-2014, 11:26 PM
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My #4 line clamp has come loose twice. First time I just tightened the clamp. That lasted a little more than a year. The second time it came loose, I pulled the clamp apart and got a piece of 1/4 inch nylon hose (some of what I had left over from my water/meth injection kit), split it down the middle, slid it onto the injector line where the clamp holds it. I then put the clamp back together, used red loctite and tightened. Its been holding for over 3 years now with not a single problem. Dodged a bullet twice. I check it now and then to make sure its still tight. Worked for me!
Its probably a good idea to do even if its never loosened up on you and caused a line failure. Catch it early.
 
  #49  
Old 08-20-2014, 08:35 PM
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I had the #4 hose fail on my truck also; I was told that I was lucky because that is one of the cheaper lines to replace, $60 later I didn't feel very lucky.
 
  #50  
Old 08-20-2014, 10:43 PM
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With the high demand for that fail-prone line, Im surprised its not alot more expensive.
 



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