5.9 Liter CR Dodge Cummins 03-07 Discussion of 5.9 Liter Dodge Cummins Diesels with Common Rail Injection

engine cranks too long

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Old Mar 13, 2009 | 05:05 PM
  #1  
mikew's Avatar
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Default engine cranks too long

does anyone know what the fuel pressure should b for a 2003 dodge cummins stock transfer pump it seems like my truck cranks a little too long before it fires
 
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Old Mar 13, 2009 | 05:29 PM
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check the rail pressure relief valve they tend to allow fuel pressure to blead off while trying to start the truck.
 
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Old Mar 13, 2009 | 05:37 PM
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whare would that b
 
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Old Mar 13, 2009 | 06:03 PM
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the rail pressure relief valve is right next to the rail pressure sensor if you take the banjo bolt out of the top of the relief valve and install a set screw to plug the return it definitely helped with mine.
 
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Old Mar 13, 2009 | 09:03 PM
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Do you leave the plug in?
 
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Old Mar 14, 2009 | 01:48 AM
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A silly but simple suggestion, had a similar issue noticing my truck took a little longer than my dads truck to start for the last while and I looked into everything, than I replaced my batteries 2days ago and everything is normal now. My truck always started and the batteries were high end 8yr free replacement 900ccAmps so I never considered them, just tried it as a last ditch effort and it worked.
 
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Old Mar 14, 2009 | 07:37 AM
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There was a long crank TSB out, I cannot remember what years it was for.

The batteries are a good idea, and so is the rail pressure relief valve.
 
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Old Mar 14, 2009 | 09:25 AM
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Brand new one puts out 8 psi and 70-80 gph. But it's not fuel pressure, it's volume that matters.
 
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Old Mar 14, 2009 | 10:48 AM
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i will try the relief valve because i just put 2 new batteries in it last week
 
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Old Mar 14, 2009 | 09:13 PM
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06 DIESEL's Avatar
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Here is a link to the thread about capping the relief valve.

https://www.dieselbombers.com/5-9-li...fuel-rail.html
 
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