24 Valve 2nd Gen Dodge Cummins 98.5-02 Discussion of 24 Valve 5.9 Liter Dodge Cummins Diesels with VP44 Injection Pumps
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Transfer case pops out of gear

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Old Dec 31, 2009 | 04:59 PM
  #21  
JSPulliam21's Avatar
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It may. Does it pop out of gear, or just make the clunking sounds?
 
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Old Jan 10, 2011 | 08:49 AM
  #22  
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Default 4x4 issues

Guys I am having some issues as well with my 2001 4x4 quad cab cummins
I just had a level kit put on the truck and now the 4x4 selector will not shift properly
no 4x4 light or 4x4. I can just push the lever back and forth with no change.
I can push up to 4lo and it seems to go into 4x4 but only for a moment.
Shift lever does not feel correct and I have no 4x4 any sugestions
Any help would be greatly appreciated, thanks!!
 
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Old Jan 10, 2011 | 11:16 AM
  #23  
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my truck jumps in to neutral on deceleration with big load and a freind told me the 241s snapling on tailshaft comes loose. he said there is a updated snap ring, but that is just what i was told.
 
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Old Jan 10, 2011 | 07:01 PM
  #24  
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Originally Posted by jchavis
Guys I am having some issues as well with my 2001 4x4 quad cab cummins
I just had a level kit put on the truck and now the 4x4 selector will not shift properly
no 4x4 light or 4x4. I can just push the lever back and forth with no change.
I can push up to 4lo and it seems to go into 4x4 but only for a moment.
Shift lever does not feel correct and I have no 4x4 any sugestions
Any help would be greatly appreciated, thanks!!
First check the vacuum lines from front to back for any breaks.
 
Attached Thumbnails Transfer case pops out of gear-dscn4000.jpg   Transfer case pops out of gear-dscn4001.jpg   Transfer case pops out of gear-dscn4002.jpg   Transfer case pops out of gear-dscn4007.jpg   Transfer case pops out of gear-dscn4008.jpg  

Transfer case pops out of gear-dscn4009.jpg  
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Old Jan 10, 2011 | 07:49 PM
  #25  
fury9's Avatar
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From: illannyos
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did you check the output shaft snap ring on the transfer case? A broken snap ring can cause the tcase to pop out of gear. I got one of these,Transfer case saver, don't leave home without it, DIY and save money! - Drivetrain.com.
 

Last edited by fury9; Jan 10, 2011 at 07:51 PM.
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Old Jan 10, 2011 | 07:52 PM
  #26  
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From: Nebraska Panhandle
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Originally Posted by jchavis
Guys I am having some issues as well with my 2001 4x4 quad cab cummins
I just had a level kit put on the truck and now the 4x4 selector will not shift properly
no 4x4 light or 4x4. I can just push the lever back and forth with no change.
I can push up to 4lo and it seems to go into 4x4 but only for a moment.
Shift lever does not feel correct and I have no 4x4 any sugestions
Any help would be greatly appreciated, thanks!!

You might need to adjust the linkage under the truck. There is one bolt to loosen and then you adjust the rod so it shifts into all ranges properly. It shouldn't have messed with your adjustment much but you never know.
 

Last edited by kazairl; Jan 10, 2011 at 07:54 PM.
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