12 Valve 2nd Gen Dodge Cummins 94-98 Discussion of 12 Valve 5.9 Liter Dodge Cummins Diesels with P7100 Injection Pumps

96' front axle leaking

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Old Sep 14, 2011 | 04:22 PM
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Default 96' front axle leaking

Hello guys! Im new to this diesel stuff. So just bare with me. Have a 96' 2500. Geared 3.54 and both the driver and passenger seals are both leaking. And do you have to drops the axle to change thoses seals?
 
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Old Sep 14, 2011 | 04:44 PM
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Use this link, should tell you everything you need.

Front Axle Tech
 
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Old Sep 14, 2011 | 04:49 PM
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Thanks man!!
 
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Old Sep 14, 2011 | 08:22 PM
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That's the reference I used when I jacked up the drivers side axle seal when I did ball joints.

It is a major pain to do the passenger side seal but do it all when you break it down. The Dana 60 in the front of a Dodge is a special animal because of the disconnect on the passenger side so if you have worked on other Dana front axles as I have, be ready to re-learn a few things.

Good luck, and post up if you get stuck, and if you learn any new tricks post them up also.
 
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Old Sep 15, 2011 | 12:46 AM
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If you have a cummins shop around i would see how much they would charge to do. Mine was a bear. I had to take a blow torch to it to break some of the bolts loose after breaking two braker bars. It was a lot harder than I was expecting.
 
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Old Sep 15, 2011 | 03:10 PM
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Originally Posted by dezzrats

It is a major pain to do the passenger side seal but do it all when you break it down. The Dana 60 in the front of a Dodge is a special animal because of the disconnect on the passenger side so if you have worked on other Dana front axles as I have, be ready to re-learn a few things.
.
X2 on the passenger side The drivers side axle slides right out and its cake!! The passenger side axle is held in by a c clip because its a two piece shaft.... Not fun
 
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Old Sep 16, 2011 | 02:08 PM
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Here is the update, got all the gusts out of the axle. and now just trien to figure out the best way to take them out! and i totally agree with ya'll. Pain in the butt!
 
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Old Sep 20, 2011 | 11:45 AM
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So how did you make out?? Any luck over the weekend??
 
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Old Sep 20, 2011 | 03:10 PM
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Get the good seals from Spicer! and get a couple of extras. I killed the first one I did on the passenger side.
 
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Old Sep 20, 2011 | 03:31 PM
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I absolutely hate the passenger side axle seal...I think I destroyed about 3 of them before I finally got one seated. ended up giving up, and went out and bought a 6 ft long piece of allthread, and a huge socket-don't even remember what size it was, to fit the seal, to drive it in. And even then, it was a PITA. Plus, on one side, my hub was rusted to the outer spindle, so I had to take that in to get it pressed off...
 
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