12 Valve 2nd Gen Dodge Cummins 94-98 Discussion of 12 Valve 5.9 Liter Dodge Cummins Diesels with P7100 Injection Pumps

no plate and gutted afc to plate and tuned afc?

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  #31  
Old 01-12-2009, 11:19 PM
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Originally Posted by tyrel_44
drive pressure???
The turbo takes pressure across the exhaust turbine to spin it. This is drive pressure. The HX35 turbo has 1:1 drive pressures up to a boost of around 32-35 psi. This means that the boost air pressure is equal or just a little less than the drive pressure on the exhaust side.

Once you get to the 40+ psi boost mark on the HX35, the drive pressure goes up exponentially and you have to drive it with near 50-55 psi. Net effect is zero to the engine as you have all this boost but its going nowhere because the exhaust pressure left in the cylinders is 10-15 psi higher than the boost air. Hot air charge ups EGT's and peak firing pressures causing head gasket problems and other more fatal wear to the piston crowns.

Getting a bigger turbo allows the drive pressure to stay in the 1:1 range and keep the air flowing through the engine more efficiently. Lower EGT's, Higher HP and better overall wear to the engine.

To sum it up, the difference between 35 psi and 40 psi on the HX is nothing more than hot air.
 
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  #32  
Old 01-13-2009, 12:53 AM
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i have the hx35/40 hybrid with a non-gated 16cm housing i hit 50psi a few times in 4th before shifting to fiflth but with my o-ringing, studs and head work im not to concerned
 
  #33  
Old 01-13-2009, 08:33 AM
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Originally Posted by Lil Dog
Hot air charge ups EGT's and peak firing pressures causing head gasket problems and other more fatal wear to the piston crowns.


So would I be correct in assuming that you can put more boost to the motor safely?(no studs, no o-ring)
 
  #34  
Old 01-13-2009, 10:29 AM
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you can but its just a matter of time before the headgasket blows i ran mine with out rings and studs for almost 8 months at 50psi with no problems, then one day i blew a headgasket which gave me an excuse to get the head port and polished, o-ringed, oversided valves, hd valve springs and studs, now i dont have to worry, my budy is running a sps62 at 50spi for 2 years and as stock gasket, depends on the milage, i had 315,000 when mine went he dont even have 180,000 yet
 
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  #35  
Old 01-13-2009, 11:12 AM
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Timing will help out a bunch on the peak pressures to keep the HG alive. Advancing the timing over the 17° mark starts to get in the trouble zone. Each engine is different. some can take 50 psi, others only 40..
 
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  #36  
Old 01-13-2009, 06:35 PM
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ive got pretty much the same setup my probe is post turbo and i only hit 850
 




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