Ford 83-94 6.9 and 7.3L General Discussion of 83-94 6.9 and 7.3 Liter Ford Diesels

2WD to 4WD SAS

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Old May 16, 2012 | 12:16 AM
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Sparky93's Avatar
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Default 2WD to 4WD SAS

Okay, sometime down the road I would like to convert my 1986 F250 2WD to 4WD with a SAS. Please don't tell me just buy a 4WD, my truck has a lot of sentimental value to me and if it is going to cost as much to convert it to 4WD as it would be to buy a 4WD I would rather convert it.

So is doing a SAS on a 2wd the same as on a 4wd other than having to deal with the transfer case and driveshafts? As I understand it you can use the coil buckets that are stock on a 2WD? Does anybody have a link to someone showing how they do it?

Thanks for any help
 
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Old May 16, 2012 | 05:05 AM
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if you want the weak D44 axle, yes you can use the coils. but for the d60 you will need to swap to leafs. i have done this swap 3 times now. at this point i can have it back on it's wheels in one weekend. buy a junk donor 4x4 f350 and swap away.
 
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Old May 16, 2012 | 05:29 AM
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I think I like the looks of leafs better after finding this build thread Project Ol' Blue 2WD SAS - Pirate4x4.Com

Finally found pics of somebody showing how they did it!

---AutoMerged DoublePost---

My neighbors house is basically a ford junk yard, they might have an old F350 that will work. I'm friends with him and his son so I might be able to get a deal on just taking the stuff I need. Last year he couldn't buy anymore trucks because if he had he would of had to of gotten a dealers license
 

Last edited by Sparky93; May 16, 2012 at 05:29 AM. Reason: Automerged Doublepost
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Old May 16, 2012 | 04:57 PM
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just fyi, the ford dana 60 front axle normally goes for around 600-1000 depending on condition.
 
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Old May 16, 2012 | 11:27 PM
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Thanks for the heads up, my dad told me today that the guy has been hauling off a bunch of his old parts trucks off to the scrap yard so I might have to hustle. Hopefully me being good friends with him and him hauling stuff off for scrap maybe I can get a deal. Might even be able to trade some farm hand work to lower the price if has what I need.

It will be a while before I do the swap, when I do projects I slowly gather the parts that I need. But when and if I ever do the swap I will try and document it as a resource for anybody else that wants to try it.
 
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Old May 24, 2012 | 09:31 PM
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I havent found a dana 60 for less than 1K in years... if he has some tell him to post.. guarenteed to sell fast as all heck.....
 
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Old May 24, 2012 | 10:04 PM
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Originally Posted by DieselCrawler
just fyi, the ford dana 60 front axle normally goes for around 600-1000 depending on condition.
Hence the reason I jumped on mine.

Originally Posted by Sparky93
Thanks for the heads up, my dad told me today that the guy has been hauling off a bunch of his old parts trucks off to the scrap yard so I might have to hustle. Hopefully me being good friends with him and him hauling stuff off for scrap maybe I can get a deal. Might even be able to trade some farm hand work to lower the price if has what I need.

It will be a while before I do the swap, when I do projects I slowly gather the parts that I need. But when and if I ever do the swap I will try and document it as a resource for anybody else that wants to try it.
I knew I wasn't the only one that did that.
 
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