5.9L CR Performance Discussion of 5.9 Liter Dodge Cummins Diesels with Common Rail Injection Related To Performance And Longevity

Changing muffler on stock exhaust

Old Dec 11, 2009 | 08:18 PM
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Default Changing muffler on stock exhaust

My truck has the factory exhaust still on it and I want to take the cat. converter out and put an aftermarket muffler on it. Is there a big truck muffler I can get from a truck parts store or what would be the easiest thing to do on a low budget.
 
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Old Dec 11, 2009 | 08:23 PM
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Remove the stock muffler and install a full flow on it. Looking at around $300 for one (I prefer the Aeroturbine) and leave the Cat. Don't gain much power w/ it on anyway and it's not as restrictive as the stock muffler.
 
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Old Dec 11, 2009 | 09:22 PM
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At $300 I could put a little more with it and get another complete system. What will I have to do to get a straight through muffler to line up right?
 
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Old Dec 11, 2009 | 10:10 PM
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I just welded in a 4in pipe in place of stock muffler on my 03 sounds great i think and cost me 30 bucks. Next yr ill go with some kinda full exhaust when i got lil extra coin
 

Last edited by Got Boost ?; Dec 12, 2009 at 12:26 AM.
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Old Dec 13, 2009 | 09:52 AM
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Just leave the cat on and take the muffler off, alot better sound and better flow.
 
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Old Dec 14, 2009 | 09:30 AM
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I put a MBRP flow through muffler on and love it. That being said, I tow a 9,000 lbs camper and when I accelerate it is about as loud as I would ever want it. I don't know how you guys with a straight pipe do it, too loud for me.
 
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Old Dec 14, 2009 | 08:49 PM
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Originally Posted by workhard.playhard
I put a MBRP flow through muffler on and love it. That being said, I tow a 9,000 lbs camper and when I accelerate it is about as loud as I would ever want it. I don't know how you guys with a straight pipe do it, too loud for me.
Did you leave the cat on or did you remove it. I noticed the stock muffler's inlet and outlet are offset, How did you line up the MBRP. I pull a horse trailer and dont really want it loud but want a little better flowing exhaust.

If I remove the muffler and keep the cat, How loud will this be?
 
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Old Dec 21, 2009 | 12:09 PM
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I left the cat on. From what I have read, if your state already has inspections or will be going to inspections, without the cat it will not pass. What I got was the cat back exhaust with 5" tip. Like I said, I love it, but personally, I would not want anything any louder.
 
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Old Dec 26, 2009 | 05:38 PM
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I took the stock muffler and cat off, put a Magnaflow and a strait piece of 4" on it. I've had no problems with the state inspection but it could just be the place I go too...
 
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Old Dec 26, 2009 | 05:58 PM
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Cat has 2% +- restriction Muffler has 80%-+ so ive read I left my cat and put a freeflow style on it and could tell the diffrence night and day.
 
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