5.9 Liter CR Dodge Cummins 03-07 Discussion of 5.9 Liter Dodge Cummins Diesels with Common Rail Injection

Rough Idle And Blue Smoke On Startup

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Old Dec 10, 2007 | 02:42 AM
  #1  
dalton06's Avatar
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From: Canton, GA
Default Rough Idle And Blue Smoke On Startup

usually when the truck is cold, weather the wait light comes on or not, the truck turnes over a couple more times than normal and when it does start it idle's rough for a few seconds and puffs out blue smoke. What could this be? The dealer had it for 2 days and ofcourse found nothing. They probable got the diesel guy who rode in it with me last that hated the turbo whine(what a louser, he even had a cummins)! Could this be an injector problem? What about fuel filter?
 
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Old Dec 10, 2007 | 07:16 AM
  #2  
MRaynor's Avatar
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From: Blue Ridge Mountains
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Mine does this when the fuel filter is ready to be changed. Roughly around 8-9k miles. Always clears up after a fresh filter.
 
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Old Dec 10, 2007 | 07:58 PM
  #3  
dalton06's Avatar
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From: Canton, GA
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I asked the stupid dealer people about this and they said it was too early. Only every 20,000. I just walked out. I will get it changed soon.
 
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Old Dec 10, 2007 | 11:22 PM
  #4  
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Here's more then likely your problem!

NUMBER: 14-003-06 REV. A

GROUP: Vehicle Performance

DATE: Approval Pending

THIS BULLETIN SUPERSEDES TECHNICAL SERVICE BULLETIN 14-003-06, DATED MAY 5, 2006, WHICH SHOULD BE REMOVED FROM YOUR FILES. THIS IS A COMPLETE REVISION AND NO ASTERISKS HAVE BEEN USED TO HIGHLIGHT REVISIONS.
SUBJECT:
Cummins Diesel Diagnostics

OVERVIEW:
This bulletin provides diagnostic procedures for the fuel injection system.

MODELS:

2003 - 2007 (DR/DH/D1/DC) Ram Truck (2500 / 3500)

NOTE :This bulletin applies to vehicles equipped with a 5.9L Cummins 24-valve diesel engine (sales code ETH or ETC).

SYMPTOM/CONDITION:

Revised diagnostic procedures are available for the following Symptom/Conditions:
^ White smoke and/or misfire after starting when the engine temperature is below 66°C (150°F).

^ Engine surges at idle

^ Engine sounds

^ Engine cranks for a long time or will not start.





SPECIAL TOOLS / EQUIPMENT REQUIRED:

DIAGNOSIS:
CAUTION: Do NOT disconnect the Electronic Fuel Control (EFC) actuator or the Fuel Rail Pressure Sensor while the engine is running. Damage to the rail pressure relief valve may occur.

POLICY:
Reimbursable within the provisions of the warranty.



TIME ALLOWANCE:

Usage of these labor operations must follow the guidelines outlined in the Global Warranty Administration Manual.
NOTE :The following diagnostic labor operations can only be used in conjunction with the main (prime) repair labor operation that corrected the condition.



FAILURE CODE:
Disclaimer :This bulletin is supplied as technical information only and is not an authorization for repair.
 
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Old Dec 11, 2007 | 09:43 PM
  #5  
MRaynor's Avatar
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Thanks Buckshot.
 
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Old Dec 12, 2007 | 09:06 PM
  #6  
Buckshotmckee's Avatar
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From: God's Country
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No problem. I had the same problem with mine until the flash was done.
 
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Old Dec 18, 2007 | 08:06 AM
  #7  
steved's Avatar
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From: Mohrsville, PA
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Mine did the same thing for a few months...turned out to be an injector ready to die (which did die last week).

It could also be a bare wire on the AC compressor switch (near the compressor), but IIRC, they fixed that on the 05s.

steved
 
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Old Dec 30, 2007 | 10:40 PM
  #8  
scoggins's Avatar
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From: Middle GA
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ya'll are making me skiddish about the 3000 mile road trip I got coming up

I have had the reflash done twice and still have the same problem at times.
It doesn't matter if the fuel filte is new or old..
 
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Old Dec 30, 2007 | 10:55 PM
  #9  
DazedandConfused's Avatar
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From: Walton, Ky
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Perhaps your grid heater is not working right then.
 
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Old Jun 27, 2009 | 12:23 PM
  #10  
fellowdodger's Avatar
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I am having this same problem right now. Anyone know what it might be? Rough idle on morning start and blue smoke?
 
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