5.9 Liter CR Dodge Cummins 03-07 Discussion of 5.9 Liter Dodge Cummins Diesels with Common Rail Injection

03 common rail popping

Old Jul 16, 2009 | 06:26 AM
  #1  
CUMMINSTD's Avatar
Thread Starter
|
Newbie
Joined: May 2009
Posts: 8
Likes: 0
From: Georgia
Default 03 common rail popping

--------------------------------------------------------------------------------

i have a 2003 dodge 3500 5.9 cummins. whenever i turn my programmer up over 100 hp i have a bad popping noise and sputtering at a high rpm under full throttle. it shoots out fast sputters of black when it's goin on and it's only when im full throttle speeding up quickly. if im on the highway and run it on up t0 3000rpm and am at full throttle im fine. i have already installed a bd diesel fuel pump (stock bypass) and that didnt fix the problem. i know these stock fuel systems are supposed to support up to 600 hp. so i dont see why mine does this. i adjusted the valves last week so they are all right. i have 190,000 miles on stock injectors, could that be an issue too? im getting a chettering noise that i dont hear when driving any other cummins. i ran my truck with my compter hooked up and at full throttle i maintain between 20,300 and 21,599 psi rail pressure and i know bad injectors will make it lower
 
Reply
Old Jul 16, 2009 | 09:35 AM
  #2  
wildbill's Avatar
BOMBARDIER
Joined: Jul 2007
Posts: 12,809
Likes: 668
From: Billlings, MT
Default

Believe your taxing the CP3 pump. Need a meaner fuel pump.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Notso
Ford Powerstroke 08-10 6.4L
6
Dec 28, 2016 06:20 AM
yzrider250
Diesel Engine Conversions
3
Aug 10, 2015 11:33 AM
Rauch65613
Ford Powerstroke 03-07 6.0L
2
May 15, 2015 10:00 AM
Diesel Bombers
Latest Automotive Industry News
1
Apr 11, 2015 02:47 PM
Diesel Bombers
Latest Automotive Industry News
0
Feb 10, 2015 03:10 AM


Thread Tools
Search this Thread

All times are GMT -5. The time now is 01:34 PM.