1st Generation Dodge Cummins 89-93 Discussion of 12 Valve 5.9 Liter Dodge Cummins Diesels with Rotary Injection Pumps

1st gen intercooler vs 2nd gen intercooler

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Old Jun 29, 2010 | 07:03 PM
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tltruckparts's Avatar
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Default 1st gen intercooler vs 2nd gen intercooler

does anyone know the size of the inlet tubes on a 1st gen intercooler? i am going to put 2nd gen tubes on it and havent had a change to see if theyre the same diameter yet.

i know my 2nd gen intake tubes are 3" and i want to say that the intercoolers for the 1st gens are 2.5"s. anyone know?

or even better has anyone ever put a 2nd gen intake horn on a first gen with the 1st gen intercooler? and were there any major problems and did the factory intercooler boots from a 2nd gen work?
 

Last edited by tltruckparts; Jun 29, 2010 at 08:08 PM.
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Old Jun 30, 2010 | 07:33 AM
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Budgreen's Avatar
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first gen tubes are 2.5" that's about all I know.

my power stroke intercooler just showed up so now I gotta find 2.5 - 3" boots.. whee
 
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Old Jun 30, 2010 | 08:58 AM
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you'll need 2.5-to-3.25.
 
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Old Jun 30, 2010 | 12:07 PM
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Originally Posted by NadirPoint
you'll need 2.5-to-3.25.
thats what i was looking for. do you by chance know if they both need to be straight or if i need ones that are like a 45 degree angle like the stock ones?
 
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Old Jul 1, 2010 | 08:23 AM
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i put a 2nd gen intake horn and post cooler tube all i really needed was a 2 1/2 -3" 45 elbow at the intercooler . found mine at siliconeintakes.com pretty helpfull site when doing stuff like this.
 
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Old Jul 4, 2010 | 08:19 PM
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well my powerstroke i/c is 3 1/4" and i bought my 2 1/2"-3 1/4" tubes from turbohoses.com

---AutoMerged DoublePost---

oh and budgreen if your using stock tubing youll have to lengthen the tubing.turbo side 1 3/8 intake manifold side like 1 7/8 cant remember exactly how much but somewhere in there when using the turbohoses adapters
 

Last edited by SmokiinRam; Jul 4, 2010 at 08:19 PM. Reason: Automerged Doublepost
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