Fixing Your KDP On The Cheap
#12
#13
That seal has a black ring inside of it that's like cardboard, I don't know what it's really made of. If you just push that seal on the crank it pushes out towards the outside and doesn't seal right. It has to stay facing toward the rear of the motor. I've made this mistake a few times and never could figure out why it always started leaking so quick after I changed it.
This time the kid helped me with it and showed me what I was doin wrong. We put a few bolts in the cover to hold it in place and i held the cover away from the motor so the RTV didn't get jacked up while he used a pick from under the truck to work the seal on the crank so it faced the right direction when we were done. Once you get it worked on the crank all the way around you can push it on and it will stay right but gettin it started is the trick.
This time the kid helped me with it and showed me what I was doin wrong. We put a few bolts in the cover to hold it in place and i held the cover away from the motor so the RTV didn't get jacked up while he used a pick from under the truck to work the seal on the crank so it faced the right direction when we were done. Once you get it worked on the crank all the way around you can push it on and it will stay right but gettin it started is the trick.
#14
With the completion of my work, I wipe dry both the crankshaft's snout as well as the shaft surface of the existing seal. Reinserting the installation sleeve (the one I saved from the last new seal's installation) into the crankshaft seal, I reassemble as normal and remove the installation sleeve saving it for the next use.
Make sense?
If I do find I have to replace the seal, I've found a way to mimic the intent of the Cummins recommended procedure for installing the new seal. It's stupid easy. http://www.dieseltruckresource.com/d....html?t=126282
#15
#17
Reviewing the thread I posted above presents with Cummins instructing us to press the seal into place with the gear-case cover properly installed on the engine beforehand.
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Bobby, you get the drift of my thread there?
Last edited by BC847; 01-24-2010 at 09:55 PM. Reason: Automerged Doublepost
#19
#20
Here's the tool they use. You just put a bolt through it and into the crank.
Attachment 13279
Attachment 13279
That seal installation procedure that Bobby and I refer to allows for mimicking the function of that alignment tool you show.