Any ideas? Heard that it could be the way I installed the Harmonic balancer, but no one has told me a definate way of installing it? Any help is greatly appreciated. This is my daily driver and I rely on it to get to work.

 

Check the clearence of the tach sensor on the balancer. I used a piece of the cardboard cover that came on the new belt I put on after doing the KDP fix. Not sure what the exact clearence is but the cardboard cover work for me.

 

The clearence between the balancer and the tach sensor? or between the sensor and the motor like where it bolts up?

 

Between balancer and sensor.

 

IIRC the gap should be 0.020"