12 Valve 2nd Gen Dodge Cummins 94-98 Discussion of 12 Valve 5.9 Liter Dodge Cummins Diesels with P7100 Injection Pumps

97 12V Question

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Old May 25, 2011 | 11:18 PM
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My 97 12V is giving me a bit of grief, new to diesels so I'm learning as I go. The only mod to the truck is the exhaust is just a 3" straight pipe. Not much of a mod, but the exhaust was trashed when I got it and I don't plan on tweaking it for another year or so. I've been having a little touble with the truck sputtering and dieing after it's been idleing for a minute or so. At first I thought it was low on fuel and being as it was parked on a slope, the fuel was away from the pickup, but the last time it happened I had a full tank and was parked on level ground. It doesn't happen all the time, just every once in a while, 1-2 times a week, and only after it's been sitting overnight. I'm guessing it's either a fuel line issue causing it to lose prime, or the lift pump could be crapping out. Am I looking in the right direction? I go back on duty tomorrow, so I won't be able to do anything until Friday. Figured I'd get some advice now so I can get right on it when I get home.
 
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Old May 26, 2011 | 11:34 AM
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Any smoke or anything?
 
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Old May 26, 2011 | 11:38 AM
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Nope. Just sputters like it's starving for fuel.
 
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Old May 26, 2011 | 12:33 PM
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I guess it could be fuel lines sucking air, but you'd probably see a bunch of white smoke. Could be a lift pump, or an overflow valve. When it happens again, pinch the return line from the overflow valve and see if it clears up. A fuel pressure gauge would be really helpful in this situation. I'm sure someone else will chime in with some good ideas too.
 
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Old May 26, 2011 | 07:43 PM
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I would think the same. Fuel line or overflow valve.
 
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Old May 26, 2011 | 07:58 PM
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you could be developing an air leak and there are many places it can come from . I would look over all the fuel lines first then there is the strainer ,fuel heater,filter drain , if you see any sign of fuel leak air can get in too some times using 5 psi air pressure in the tank will show a leak, and sometimes its just hunting it down.Good luck
 
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Old May 26, 2011 | 08:00 PM
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I'm going to pick up a pressure gauge tester tomorrow. That will give me somewhere to go from. I hate to drive it too much because with my luck it will fail far from home. At least I have another truck and trailer to get it home. Could someone tell me what pressure I should be looking for, or point me in the right direction on where to find the info?
 
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Old May 26, 2011 | 09:36 PM
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From dodgeram.org, it should be 22 psi @ idle and about 25-30 @ 2500 RPM. If your pressure is low, and you pinch the overflow valve return and pressure comes up, that's your problem.
 
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Old May 26, 2011 | 10:47 PM
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Thanks guys, I'll start there in the morning.
 
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Old May 27, 2011 | 11:02 AM
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Any new news
 
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