12 Valve 2nd Gen Dodge Cummins 94-98 Discussion of 12 Valve 5.9 Liter Dodge Cummins Diesels with P7100 Injection Pumps

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  #41  
Old 09-23-2009, 09:56 AM
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just get a piece of mild steel... 10 or 12 ga. steel should be plenty heavy... maybe 5 mins to make one while the cover is off... get yourself a tube of ultra black, and be careful with the front seal, put a little grease on the lip when you put it back on and you should be able to salvage the old front seal... but if you do it this way; you do have to realise its a reused seal and how long it'll last after that... who knows
 
  #42  
Old 09-23-2009, 10:06 AM
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Originally Posted by 12.valve.hauler
can you guys get me a picture and measurements so i can just make one?? really cant afford anything right now cuz im moving to a different house and im tapped but i dont want my truck to take a dive on me
You can do this cheaply - theres no need to buy the $70 KDP kit (or whatever it costs)...

Look here:

Ram Diesel KDP retainer

I would also remove all the other bolts (one at a time of course) clean them, and put them back in with some loctite on them. This is also a good opportuninty to retime your injector pump if you have not done so already.

Tips: http://turbodieselregister.com/forum...-fix-tips.html
 

Last edited by Dr. Evil; 09-23-2009 at 11:27 AM.
  #43  
Old 09-23-2009, 11:45 AM
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guys youve been a big help gonna try to get to the pin this weekend. ill let ya know how it goes
 
  #44  
Old 09-23-2009, 11:51 AM
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When we did mine - all we removed was the belt the fan, the harmonic balancer and the rad overflow tank. Its kind of tight but doable with the fan shroud in place.

Dont forget to loctite the other bolts. Good luck.
 
  #45  
Old 09-24-2009, 08:46 AM
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sure thing. what gaskets will i need? rather ask you since you done it than figure it out when i forget one and the truck is in pieces.
 
  #46  
Old 09-24-2009, 09:27 AM
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timing cover gasket, crank seal, i think thats it
 
  #47  
Old 09-25-2009, 11:39 AM
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thanx man let ya know how it goes
 
  #48  
Old 09-25-2009, 11:57 AM
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If your are doing this on the cheap - some people dont replace the timing cover gasket (use the grey RTV) or even the crank seal. I replaced both.

Make sure you use the loctite and get the longer metric bolt to hold the tab.
 
  #49  
Old 09-25-2009, 12:08 PM
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ok, i was gonna say my buddy done his time cover and he used some bright neon blue looking sealer and i was wondering if you knew what it was?
 
  #50  
Old 09-25-2009, 12:11 PM
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prolly just RTV
 



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