12 Valve 2nd Gen Dodge Cummins 94-98 Discussion of 12 Valve 5.9 Liter Dodge Cummins Diesels with P7100 Injection Pumps

Clutch install and removal HOW to?

Thread Tools
 
Search this Thread
 
  #1  
Old 06-12-2009, 03:56 PM
will1am's Avatar
Diesel Enthusiast
Thread Starter
Join Date: Dec 2008
Posts: 116
Likes: 0
Received 0 Likes on 0 Posts
Default Clutch install and removal HOW to?

truck stopped going in gear.the hydrolics wont push the clutch fork in and fluid leaked out of the slave cylinder.Possibly onto clutch.i am going to replace the clutch and whatever else i find.
i have a service manual to look up about changing it out but after looking at the two piece driveshaft i am wodering how do i get the trans backed out without taking out the driveshafts?tthis will be my first clutch install.i am unsure how the driveshafts can come out.
hopefully some body can give me some ideas on how to remove and install the trans
 
  #2  
Old 06-13-2009, 09:16 AM
relay93's Avatar
Diesel Enthusiast
Join Date: Apr 2009
Location: Collinsville, Okla.
Posts: 121
Likes: 0
Received 1 Like on 1 Post
Default

You are going to have to remove the drive shaft to slide the transmission back. Having the drive shaft removed will give you more room to work.
 
  #3  
Old 06-13-2009, 09:27 AM
mysterync's Avatar
Diesel Bombers Sponsor
Join Date: Mar 2007
Location: Blowing Rock,NC
Posts: 3,791
Received 367 Likes on 251 Posts
Default

I'm not trying to be mean! BUT if this is your first clutch job get some one to help you thats done it before. Without having someone with experience it's a simple job that can be a real pain in the butt! Drive shaft is by far the easiest part of the installation!
 
  #4  
Old 06-13-2009, 11:02 AM
Join Date: Mar 2007
Location: Western NC
Posts: 14,546
Received 843 Likes on 695 Posts
Default

Yup you have to remove the drive shaft. With a little help it should go smooth.
 
  #5  
Old 06-13-2009, 11:43 AM
will1am's Avatar
Diesel Enthusiast
Thread Starter
Join Date: Dec 2008
Posts: 116
Likes: 0
Received 0 Likes on 0 Posts
Default

OK but how do i even get the driveshaft out?remove bolts,slide what?.I have a 2wd model....it looks like i could remove the bolts from the rear yoke near rear axel and then the carrier in the middle ,but there must be another way that is easier and lighter.
 
  #6  
Old 06-13-2009, 12:19 PM
mysterync's Avatar
Diesel Bombers Sponsor
Join Date: Mar 2007
Location: Blowing Rock,NC
Posts: 3,791
Received 367 Likes on 251 Posts
Default

two bolts on the carrier, and 4 on the drive shaft yoke at the rear end and it drops down , slide to the back and its out!
 
  #7  
Old 06-13-2009, 12:46 PM
will1am's Avatar
Diesel Enthusiast
Thread Starter
Join Date: Dec 2008
Posts: 116
Likes: 0
Received 0 Likes on 0 Posts
Default

ok thats how i thought you could get it out.thanks]
if there are any other ways i would like to know.
 
  #8  
Old 06-13-2009, 01:57 PM
mysterync's Avatar
Diesel Bombers Sponsor
Join Date: Mar 2007
Location: Blowing Rock,NC
Posts: 3,791
Received 367 Likes on 251 Posts
Default

thats the ONLY way. Do you have the truck on a lift? Also, The cross memeber is the most challenging part of the install. Would you like me to post the tranny R&R procedures?
 
  #9  
Old 06-13-2009, 04:57 PM
will1am's Avatar
Diesel Enthusiast
Thread Starter
Join Date: Dec 2008
Posts: 116
Likes: 0
Received 0 Likes on 0 Posts
Default

i do not HAVE the truck on a lift.it is on stands.if you could post the install on the trans that would be great.
 
  #10  
Old 06-13-2009, 05:21 PM
FastCR's Avatar
Diesel Bomber
Join Date: Aug 2007
Location: Livingston Montana
Posts: 1,525
Received 79 Likes on 66 Posts
Default

its not too hard if you take your time. definitely rent a trans jack though! also, I'd advise taking the transfer case and trans off separately, they are heavy and can be quite a hazard together. I did my first clutch job on the truck, just don't lose any bolts, take it step by step, and torque and thread lock everything. A haynes book will walk you through it step by step.
 


Quick Reply: Clutch install and removal HOW to?



All times are GMT -5. The time now is 01:46 PM.