12 Valve 2nd Gen Dodge Cummins 94-98 Discussion of 12 Valve 5.9 Liter Dodge Cummins Diesels with P7100 Injection Pumps

Urgent!!!!!!!!! Exhaust manifold....

Old Aug 30, 2013 | 11:24 PM
  #1  
White96cummins's Avatar
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Default Urgent!!!!!!!!! Exhaust manifold....

So I got my gauges and I was drilling into the exhaust manifold.... Drill bit got stuck and the only way to get it out was but force which lead to a bigger hole than what I needed for my egt probe.... is there any adapter I can buy? Or am I sol and have to get a whole new manifold? I've tried the quick steel xtreme.. But fails. I need help ASAP!!!!
 
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Old Aug 31, 2013 | 12:09 AM
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RanchhandTCR's Avatar
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try to find a coupler tomarrow that will adapt to the current fitting, and drill and tap for the coupler..
 
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Old Aug 31, 2013 | 12:29 AM
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I accidentally drilled the hole to big in mine so I set the fitting in the hole and welded it up. Probably not the best thing to do but it has worked fine for me so far (stock power levels though). I have not seen a crack or anything yet.
 
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Old Aug 31, 2013 | 06:45 AM
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Any Home Depot or Lowe's should have what you need, it's called a 1/8"NPT - 1/4"NPT bushing. It will allow you to drill and tap the hole to the next size up and still have the probe enter the manifold to the same depth.
 
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Old Aug 31, 2013 | 08:59 PM
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I have a '97 manifold if you're interested. Let me know. You can drill/tap larger for a get me by and then do a new manifold.
 
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Old Sep 1, 2013 | 01:30 AM
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Thank you all for the help!!!!!! I went and got a bushing drilled and tapped it and it worked! Idk why I didn't think of that first!
 
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Old Sep 1, 2013 | 05:32 AM
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Old Sep 2, 2013 | 10:40 PM
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its often our first responce to freek out ..... then think last
 
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