Ford Powerstroke 99-03 7.3L Discussion of 99-03 7.3 Liter Ford Powerstroke Turbo Diesels

help new b

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Old 05-17-2011, 12:10 AM
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Smile help new b

ive got an old idi looking for a newer 7.3 just wondering what i should look for as far as problems. or even what years are best. thanks guys
 
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Old 05-17-2011, 09:31 AM
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Best years are 99-01, because of the forged rod motors... But if you aren't building for huge amounts of power any year will do fine.

Buying Used Power Stroke Diesels
Things To Look For When Buying A Used Power Stroke Diesel

Turbo:
You might take the air tube off the back of the air filter and look inside of it. If there is dirt build up, that is a very bad sign, so are the turbo fins looking sand blasted or bent. A little oily film is normal since the valve cover breather exits inside the tube.

Tranny:
If you buy a truck with an auto tranny, finding out if it's been maintained is essential, as the E4OD/4r100 is an expensive transmission. Also, (if auto) seeing if the truck has an auxiliary transmission cooler would be worthwhile. For sticks, listen for clunking when shutting off or small vibration while operating. It could be an indication of a dual mass flywheel going out. Many have replaced them with single mass units.

Coolant:
Ask the previous owner about the coolant - have they been adding FW16 or DCA4 to keep a proper SCA level? It is very important for stopping cavitation. You can get test strips to check the SCA level from NAPA, International, or Ford. I would test the current condition while looking over the truck, the SCA level should be between 1.5 and 3.0. Also, see if it has a block heater (it was an option on 97's).

Front end:
Check the front end for wear, or have an alignment shop check out the ball joints and steering linkage (tie rod ends). If they are shot, it is spendy (all four tie rods are around $400 just for parts, ball joint labor is also very spendy)

Oil:
The questions to ask are how often the oil was changed (at least every 5,000) and what kind of oil they used (diesel rated)? An oil analysis could tell you if there might be an engine problem or not.

Aftermarket stuff:
Seeing if the truck has got an aftermarket downpipe would be nice, a chip, or gauges (pyrometer, trans temp, etc.). Ask about any added items and who installed them.

Glow Plugs/Relay:
Find out if the glow plugs are in good working condition as well as the relay. Ask if either has been changed and when. You can check the glow plug resistance through the valve cover connector if needed, and the relay should have power to both large terminals on top when the key is turned on, and one of the terminals should go out before ~2 minutes.

Injector o-rings:
The injector O-rings have been known to be a problem. The new o-ring sets have a pink middle seal. If the truck has an o-ring problem, one of the signs can be a discoloration of the fuel in the filter bowl. There is a drain on the passenger side front of the filter bowl for draining water (the filter is also the water separator) and you can catch some of the drained fuel in a jar – it should be dingy yellow and not blue or dark.

Leaks and Drips:
You can check the valley between the heads of the V8 for moisture and/or fluid. It should be dry not wet. Most leaks will run through this valley and down the back of the motor dripping off by the tranny/engine coupling.

VIN number:
If you take the VIN to any dealer, they can tell you when it was built, when it went into service, and some of the work that might have been done on it. You can also run prospective VIN's through Carfax.com to see the title history.

Test drive:
Don't be in a rush, Drive it for some time, Get it up to operating temperature. Take it down the highway.
 

Last edited by CSIPSD; 05-17-2011 at 10:49 AM.
  #3  
Old 05-17-2011, 10:54 AM
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99-00 have forged rods... 01-03 are PMR's...

Good post above James!

What I tell people is not to worry about the PMR's and buy the newest truck they can afford. They got better with every year, more options, better interiors, and such. No reason to go buy a wore out 99 because it has Forged rods when you can get a newer truck with better options and still have the same HP.

Here is some reading on PMR's as well!

https://www.dieselbombers.com/99-03-...tml#post527811

Also check out the sticky at the top of this forum... Lots of good 7.3 stuff in there!
 
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Old 05-23-2011, 07:54 PM
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i got me an 02 with 72000 miles runs and looks great. do you think if i put a ts six position chip the rods will give me a problem???
 
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Old 05-23-2011, 08:38 PM
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Originally Posted by twwtruck
i got me an 02 with 72000 miles runs and looks great. do you think if i put a ts six position chip the rods will give me a problem???
Nope. A chip will get you close to about 300 hp...

The PMR's are good for about 400hp. You'll be fine with a chip..
 
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Old 05-24-2011, 06:47 PM
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hey now. my 99 isn't worn out. well it better not be at 146,xxx miles.
 
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Old 05-25-2011, 09:09 PM
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what is the stock hp and torqe on an 02?
 




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