1991 7.3 ZF5, in a 1992 7.3 E4OD - Diesel Bombers



Ford 83-94 6.9 and 7.3L General Discussion of 83-94 6.9 and 7.3 Liter Ford Diesels

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Old 04-25-2017, 03:45 PM
Diesel Fan
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Default 1991 7.3 ZF5, in a 1992 7.3 E4OD

I picked up a 1992 7.3 IDI truck with a auto, engine is done. My old 1991 7.3 idi has a ZF5 Manual trans in it, body is shot. So going to make one nicer truck, with no rust. both trucks are the same wheel base.

what do I need to swap it over?

-Trans crossmember
-Pedal Assy, with clutch master/slave
-Driveshafts
-Transfer case

Wiring/ecu? Missing anything? I am thinking I will use the auto steering column. The one in my 1991 has a broken tilt.

Last edited by bleach64; 04-25-2017 at 04:00 PM.
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Old 06-08-2017, 01:54 AM
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You will also need the center section of the floor, it unbolts so you wont have to cut anything. I would also find a reinforcement plate for the clutch master cylinder. The firewall tends to tear after a while and will make you think the hydraulics have gone out.
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Old 06-12-2017, 03:27 AM
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Thanks, I am well into the swap. I need 1992 Pedal Assy, new clutch master, 1992 trans wiring. Had to use the 1992 engine harness as well.

still need to hunt down a steer column cover. The pedal assy has the clutch reinforcement plate/mounting built into it.

It was harder finding the pedal assy then swapping over the drive-line. picked up a ECU for the manual trans, no clue if i really need it. (cheap $10. got it if I need it.)

going to finish the truck up tomorrow.
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Old 07-28-2017, 10:15 PM
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What kind of adapter plates did you need.
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Old 08-10-2017, 11:52 AM
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I didn't use any adapter plates. Bent the hell out of my engine hoist and leveler.
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