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allison at545 torque conv. bolts

Old Nov 1, 2010 | 06:36 PM
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Default allison at545 torque conv. bolts

I have a 98 freightliner 5.9 cummins with an allison 545 trans. The trans went bad and I have a new one to replace it but there is no visible cover to remove to take out the torque converter bolts. Anyone have an idea how to remove them?
 
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Old Nov 1, 2010 | 07:39 PM
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Through the hole where the starter is when u remove it
 
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Old Nov 2, 2010 | 06:13 AM
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Yup exactly what red_rattler said you remove them through the hole where the starter is. I believe the last one I did it was a 3 inch extension with a 14mm(Please don't quote me on the size) deep socket on a 1/2 inch wrench and make sure to hold the flywheel from turning when breaking them loose.
 
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Old Nov 2, 2010 | 06:55 AM
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The edge of the hole that the starter bolts to is dead center of the torque converter bolt which makes it impossible to get a socket on. The freightliner cummins has the starter on the passenger side of the motor versus the dodge that is on the drivers side. I don't know if this makes a difference, but I am stumped as how to get them out. Any and all help will be greatly appreciated.
 
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Old Nov 2, 2010 | 07:06 AM
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Maybe It was on the opisite side of the block there might have been a removeable inspection cover that has like 13mm bolts check for that
 
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Old Nov 2, 2010 | 07:51 AM
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No removeable cover. Thinking of grinding a small groove in the starter hole so I can get a socket on the bolts.
 
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Old Nov 2, 2010 | 08:32 AM
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there has to be a better way than that
 
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Old Nov 2, 2010 | 08:52 AM
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Through the drivers side inspection cover with a thin walled socket should be a 15mm. Just had a blue bird bus in and that's what my guess would be. Def gonna take 2 of ya to do it. One to roll the motor and one to line it up.
 
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Old Feb 23, 2012 | 07:15 PM
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i own 1997 freightliner fl70, to take torque converter you have to inspect more carefully the right side of engine on opposite site of starter, you will see i think four bolts(you'll have to move fuel lines out of the way it's going to be really close to fuel filter, if this will help!!!

---AutoMerged DoublePost---

i have one question to you, what is the top speed of your freightliner? i just rebuilt my transmission allison at 545 4-speed and my truck doesn't go more than 55mph on the freeway with 2500 rpm, i'm thinking probably it has speed limiter in it
 

Last edited by mikeshat; Feb 23, 2012 at 07:15 PM. Reason: Automerged Doublepost
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Old Feb 25, 2012 | 08:17 AM
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there has to be a cover to remove, similar to a dt466 with the at 545, dumb question, but have you pressure washed the engine, filth can hide alot of things..
 
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