5.9L 12V Performance Discussion of 12 Valve 5.9 Liter Dodge Cummins Diesels with P7100 Injection Pumps Related to Performance and Longevity

Manual Shutoff

Thread Tools
 
Search this Thread
 
Old Oct 9, 2007 | 09:33 PM
  #1  
DBogo's Avatar
Thread Starter
|
Diesel Wrench
Joined: Mar 2007
Posts: 832
Likes: 41
From: Galway, NY
Default Manual Shutoff

anyone here ever rig up a cable to shut off your truck, i want to do it because im sick of this shutoff silinoid it dont work worth a crap and i dont want to spend $170 on a new one so im just going to rig up a cable, has anyone here ever done it, if so what did you use and where did you get it
 
Reply
Old Oct 9, 2007 | 09:39 PM
  #2  
Uncle Bubba's Avatar
BOMBARDIER
Joined: Mar 2007
Posts: 12,854
Likes: 1,112
From: Illinois?
Default

I know you can buy em that are universal fit. Just go to a construction or tractor dealership. I would suggest one that has a lock of some sort to hold it out in the off position. Some of them I have seen pull out and twist to lock. It's rare but there have been occasions where Military trucks that use these have re-started while still hot, so they went to the locking type exclusively way back when.
 
Reply
Old Oct 9, 2007 | 11:54 PM
  #3  
Dr. Evil's Avatar
BOMBARDIER
Joined: Mar 2007
Posts: 23,293
Likes: 1,322
From: North of You
Default

DBogo, have you tried cleaning your solenoid up? Often times there is nothing much wrong with it....ost guys replace them when they could fix it with a little TLC.

If your boot is worn, you can replace it with some bicycle innertube and a tye wrap or get one from these guys:

http://www.fostertruck.com/dodge/

These guys have some excellet parts for 12V's



BTW, Have a peek here to check your adjustment:

http://dodgeram.org/tech/dsl/trouble..._solenoid.html
 
Reply
Old Oct 10, 2007 | 07:36 AM
  #4  
DBogo's Avatar
Thread Starter
|
Diesel Wrench
Joined: Mar 2007
Posts: 832
Likes: 41
From: Galway, NY
Default

ill try cleaning it up, if that dont work then im going to get a cable
 
Reply
Old Oct 10, 2007 | 07:53 AM
  #5  
toy4xchris's Avatar
Diesel Bomber
Joined: May 2007
Posts: 2,413
Likes: 109
From: lost
Default

I am in the process of setting one up on my truck if it works out right I will take pics but the cable I got was a john deere fuel shut off I will try to find the part number for you later today.
 
Reply
Old Oct 10, 2007 | 08:01 AM
  #6  
toy4xchris's Avatar
Diesel Bomber
Joined: May 2007
Posts: 2,413
Likes: 109
From: lost
Default

I just remembered that a guy on dtrt helped me with the idea this isnt the way I am doing it but might be something you are interested in. he used just a normal pto cable.
 
Attached Thumbnails Manual Shutoff-ad_201_9.jpg   Manual Shutoff-ad_201_8.jpg  
Reply
Old Oct 10, 2007 | 11:48 AM
  #7  
DBogo's Avatar
Thread Starter
|
Diesel Wrench
Joined: Mar 2007
Posts: 832
Likes: 41
From: Galway, NY
Default

hmm that looks complex, once you get yours done get some pictures of it, hopefully its simpler then that setup
 
Reply
Old Oct 16, 2007 | 11:03 PM
  #8  
toy4xchris's Avatar
Diesel Bomber
Joined: May 2007
Posts: 2,413
Likes: 109
From: lost
Default

I will try to take some pics this week of mine and show you it isnt really hard I bought some 1" strap and a sleeve about the size of the cable from the do it your self store.
 
Reply
Old Oct 16, 2007 | 11:33 PM
  #9  
DBogo's Avatar
Thread Starter
|
Diesel Wrench
Joined: Mar 2007
Posts: 832
Likes: 41
From: Galway, NY
Default

im trying to find the IH part numbers for the correct stuff, the p7100 dt466 trucks had a manual shutoff but i cant find the part numbers for the parts
 
Reply
Old Mar 24, 2008 | 09:07 AM
  #10  
MotorOilMcCall's Avatar
Diesel Bomber
Joined: Dec 2007
Posts: 1,202
Likes: 58
From: Buffalo, NY
Default

Here's what you'll need, I'm planning on doing the same thing this weekend, where's Galway? I'm in Akron, just outside of Buffalo, towards Pembroke. If your close you can come over to the shpa and we can knock out both trucks in one weekend.

109420R2
449787C1
1686729C91 or 1680066C91 or 302710C92
371146C1

And then from a hardware store:

1- 3/8" Washer
1- #10 Machine Screw
1- 7/16" x 28 nut
1- #8 x 32 set screw

Now where all these parts go, I don't know yet, I was gonna order the parts and piece them together myself... I was hoping to find the plate and everything that would be on the pump, but no such luck.

There is also another set of part numbers I can give you, but I think that set takes a bit more fabrication, then again, I don't know how much fabbing this set of numbers takes. I was thinking you could just bolt the cable in in place of the solenoid, but from anything I've seen you can't do that. Here's to hoping.
 
Reply



All times are GMT -5. The time now is 09:26 AM.