Ford 83-94 6.9 and 7.3L General Discussion of 83-94 6.9 and 7.3 Liter Ford Diesels

1991 7.3 ZF5, in a 1992 7.3 E4OD

Thread Tools
 
Search this Thread
 
Old Apr 25, 2017 | 03:45 PM
  #1  
bleach64's Avatar
Thread Starter
|
Diesel Fan
Joined: Feb 2013
Posts: 14
Likes: 0
From: B.C, Canada
Default 1991 7.3 ZF5, in a 1992 7.3 E4OD

I picked up a 1992 7.3 IDI truck with a auto, engine is done. My old 1991 7.3 idi has a ZF5 Manual trans in it, body is shot. So going to make one nicer truck, with no rust. both trucks are the same wheel base.

what do I need to swap it over?

-Trans crossmember
-Pedal Assy, with clutch master/slave
-Driveshafts
-Transfer case

Wiring/ecu? Missing anything? I am thinking I will use the auto steering column. The one in my 1991 has a broken tilt.
 

Last edited by bleach64; Apr 25, 2017 at 04:00 PM.
Reply
Old Jun 8, 2017 | 01:54 AM
  #2  
Sycostang67's Avatar
Diesel Wrench
Joined: May 2009
Posts: 826
Likes: 62
From: Kuna, ID
Default

You will also need the center section of the floor, it unbolts so you wont have to cut anything. I would also find a reinforcement plate for the clutch master cylinder. The firewall tends to tear after a while and will make you think the hydraulics have gone out.
 
Reply
Old Jun 12, 2017 | 03:27 AM
  #3  
bleach64's Avatar
Thread Starter
|
Diesel Fan
Joined: Feb 2013
Posts: 14
Likes: 0
From: B.C, Canada
Default

Thanks, I am well into the swap. I need 1992 Pedal Assy, new clutch master, 1992 trans wiring. Had to use the 1992 engine harness as well.

still need to hunt down a steer column cover. The pedal assy has the clutch reinforcement plate/mounting built into it.

It was harder finding the pedal assy then swapping over the drive-line. picked up a ECU for the manual trans, no clue if i really need it. (cheap $10. got it if I need it.)

going to finish the truck up tomorrow.
 
Reply
Old Jul 28, 2017 | 10:15 PM
  #4  
hobbsc70's Avatar
Newbie
Joined: Mar 2015
Posts: 2
Likes: 0
Default

What kind of adapter plates did you need.
 
Reply
Old Aug 10, 2017 | 11:52 AM
  #5  
bleach64's Avatar
Thread Starter
|
Diesel Fan
Joined: Feb 2013
Posts: 14
Likes: 0
From: B.C, Canada
Default

I didn't use any adapter plates. Bent the hell out of my engine hoist and leveler.
 
Reply




All times are GMT -5. The time now is 04:12 AM.