94-98 12V Cummins 5.9L P7100 Tech Talk '94-'98 5.9L Cummins 12-Valve P-9100 Tech Articles

injector removal*

 
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  #1  
Old 03-31-2010, 01:45 PM
94 12valve's Avatar
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Default injector removal*

remove the intake horn, remove all the fuel lines 3/4 inch wrench, 10mm wrench for the injector return, 15/16 deep socket for the injector nut, remove a lug nut, thread the lug nut on the injector and use a pair of vicegrips to jiggle it out.

If the injector will not jiggle out get a peice of PVC pipe and make your self an injector puller. Also make sure the washer comes out with the injector.
 
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Old 03-31-2010, 03:01 PM
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whats this "injector puller" just curious. incase i will need it
 
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Old 03-31-2010, 04:32 PM
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Its a big flat washer a piece 1 in IDA pvc pipe about an inch or a little more long a washer with a 9/16ths hole and a lug nut.
 
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Old 03-31-2010, 05:03 PM
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Originally Posted by dan33klein
whats this "injector puller" just curious. incase i will need it
thats where the pvc pipe comes in. get a peice thats big enough to slide over thin injector, cut the pvc so that when its over the injector you can see less than half of the injectors threads, then thread that lug nut on the injector while the pve is in place ... pops out everytime.
 
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Old 04-01-2010, 12:30 AM
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sweet. thanks for the tips
 
 
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