5.9L 24V Performance Discussion of 24 Valve 5.9 Liter Dodge Cummins Diesels with VP44 Injection Pumps Related To Performance And Longevity

school me on twin turbos....

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  #11  
Old 06-20-2009, 09:27 PM
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Twin turbochargers on an inline six engine are for the most part a waste of time, money, and energy.

Compound turbochargers, on the other hand....that's the ticket.



Smart *** comment #44....

Cheers,

Dan
 
  #12  
Old 06-21-2009, 12:29 AM
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Originally Posted by Mr. Miyagi
Twin turbochargers on an inline six engine are for the most part a waste of time, money, and energy.

Compound turbochargers, on the other hand....that's the ticket.



Smart *** comment #44....

Cheers,

Dan

yes you are correct we run compounds on these.. never really thought about it that way.
 
  #13  
Old 06-21-2009, 01:13 AM
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Originally Posted by Fishin2Deep4U
the HX35 35/40 is one at just under 550HP. Drive pressures are crazy!

If I were building another set for me, I would skip the wastegated housing and go with an external gate. Cost will be about the same, more plumbing, but it will work MUCH better!

Dave
Yep, I run an external gate with a full size adapter to it, no a necked down piece of pipe squeezed into a 3/4" adapter. That just seems like it wouldn't flow well.
Sean
 
  #14  
Old 06-22-2009, 10:32 AM
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Originally Posted by Fishin2Deep4U
With that much weight, I would definitely look at twins.

Skip the HX35 and hybrid unless you want no more than 500HP. Expect crazy drive pressure with anything bigger than a 150HP injector.

I would run a 62/65 13ss or 14 over a S400. That will provide plenty of air for up to the maximum available fueling for a VP truck. The next step would be a 62/71, but you are going to add lag and not much else.

A S480 is really a waste on a VP truck. They just don't have enough fuel to make the most out of it. And if you were going that route, you would want a 64/71 over the S480.

Dave
I'm fairly ignorant about these combos myself, so I ask you this Dave. I'm goin for about the same goals with my truck. Why do you say no bigger than a 150? Would 150s be streetable and towable with one of the setups you suggested and how bad would MPGs suffer? Also, if you wanted to get to 500+ RWHP is it possible to get there and not suffer too much on MPGs as long as you keep your foot out of it?
 
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Old 06-22-2009, 12:24 PM
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whats the difference between compound and twin ????
 
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Old 06-22-2009, 12:25 PM
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Dave is talking about running anything larger than a 150 if you use an hx35 as your secondary(top turbo). Essentially the drive pressure or exhaust manifold pressure would be very high. Ideally you want to maintain as close to a 1:1 ratio as possible between drive pressure and boost pressure.

One of the draw backs to high drive pressure, is that it will increase turbine speed, and make it hard to keep you top turbo in its compressor map, without a lot of wastegate. High drive pressure also limits efficiency and increases reversions.
Sean
 
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  #17  
Old 06-22-2009, 01:19 PM
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Originally Posted by scarecrow
whats the difference between compound and twin ????
Compounds are two turbochargers of different sizes running in series with each other...one turbocharger compressor side feeds the other.

Twins are two turbochargers of the same size feeding the engine in parallel...usually seen on V engines, one per bank.
 
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  #18  
Old 06-22-2009, 01:48 PM
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i want twins so bad
 
  #19  
Old 06-22-2009, 06:53 PM
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Originally Posted by AF1CUMMINS
I'm fairly ignorant about these combos myself, so I ask you this Dave. I'm goin for about the same goals with my truck. Why do you say no bigger than a 150? Would 150s be streetable and towable with one of the setups you suggested and how bad would MPGs suffer? Also, if you wanted to get to 500+ RWHP is it possible to get there and not suffer too much on MPGs as long as you keep your foot out of it?
The 150 is a great all around size.

The HX35 is just done at around 550HP, you can easily get there with a 150 injector. In fact, my truck would not make any more power no matter how big of a stick I used. So, without an external gate, power will be limited. Not to mention there is only so much efficiency available in the HX35 with the compressor/ turbine package.

Even with a hybrid, you are only going to a HX40 wheel. While that wheel will support more airflow, it does nothing for the turbine side and that is the choke in this equation. That said, the HX35 and hybrid will spool fast and cool 500HP pretty easy. With the box turned down, you can tow a ton of weight. And water temps will be an issue far before EGTs are.

As far as economy, I got my best mileage with the Dodgezilla with a modded 14cm housing over S400 setup and 150HP injector. I could crack 24MPG on a regular basis (Summer fuel) at speeds up to 70MPH. Of course this is on the highway, cruise on, Juice on 1x1. AS a comparison for the same HP level, with the Smarty I got 20MPG and horrible cruise surge and the Adrenaline I got 22MPG. I make the same drive a lot.

My towing mileage is best with the Juice.

But with the setup listed above, and 150HP sticks I would see a high of 545HP. As smaller stick could be used, but many of the 100Hp sticks will struggle to meet 500HP and usually the spray pattern and raw flow is not optimized for our setup. So, power and economy suffers.

It's important to decide now what you want to end up with. Otherwise you'll be spending your money many times to get to where you want to end up. I am working on some new parts that will address some of this in our own compound sets, but there's still some issues I want to see handled better.

Dave

---AutoMerged DoublePost---

Originally Posted by sstockton
Dave is talking about running anything larger than a 150 if you use an hx35 as your secondary(top turbo). Essentially the drive pressure or exhaust manifold pressure would be very high. Ideally you want to maintain as close to a 1:1 ratio as possible between drive pressure and boost pressure.

One of the draw backs to high drive pressure, is that it will increase turbine speed, and make it hard to keep you top turbo in its compressor map, without a lot of wastegate. High drive pressure also limits efficiency and increases reversions.
Sean
Drive pressures are always going to be an issue with a charger that small on top and any kind of fuel. Even though the EGTs are controllable, the drive pressures ct like an engine brake and when it's done. it's done.

I would recommend anyone that wants 500+ and a HX35 type setup to look at a non wastegated housing and an external gate. It works much better and helps with drive pressures a bit. But there's no way of getting around that small housing.

Dave
 

Last edited by Fishin2Deep4U; 06-22-2009 at 06:53 PM. Reason: Automerged Doublepost
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  #20  
Old 06-26-2009, 09:26 AM
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Possibly an s300 over s400? Not positive on this but I know there is a guy running a stock 3rd gen turbo over an s400 on hisvp truck and it's doing him a prettygoodjob.... And is pretty darncheap to build
 


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