5.9L 12V Performance Discussion of 12 Valve 5.9 Liter Dodge Cummins Diesels with P7100 Injection Pumps Related to Performance and Longevity

me boosta

Thread Tools
 
Search this Thread
 
Old Sep 5, 2012 | 01:40 AM
  #1  
Lostnwalmart's Avatar
Thread Starter
|
Diesel Bomber
Joined: Mar 2007
Posts: 1,595
Likes: 57
From: Houston Tehas
Default me boosta

The twins will be a He351cw over a gta5523, which works out to a 60mm over an 84mm. I'm using the tube header that I modified to t3 a 50mm jgs gate and the stock internal gate on the gt55 and the 351.

Name:  3E6CDAD8-E536-4442-985C-574EE59A6130-2379-000001C7FB3F2017.jpg
Views: 249
Size:  231.9 KB

Name:  1CB238F4-AD52-4F69-890C-6E24EAEA135B-2379-000001C7F52D7392.jpg
Views: 263
Size:  259.8 KB

Name:  8935FEFC-A269-4E17-AAE4-CA0563F02FD3-3440-0000027E249CE84C.jpg
Views: 230
Size:  303.6 KB

Name:  E5CD3644-25A0-4AB1-BACF-3C2ACD40A66C-3440-0000027E29D0C9EA.jpg
Views: 247
Size:  247.0 KB

Name:  E79243A9-211A-4A07-A6FA-E680BA78CC7E-3440-0000027E2CAAC1CC.jpg
Views: 257
Size:  280.8 KB

some mock up pictures.

Name:  361F6F91-CD67-4837-9915-909C47370182-1900-0000034F5568F224.jpg
Views: 224
Size:  259.7 KB



manifold and he351 are mounted
Name:  9DC12B4B-BF80-406C-8587-2CBFA2B02B54-1900-0000034F518897CF.jpg
Views: 227
Size:  269.7 KB[/QUOTE]



Name:  05F2F28D-E828-497B-B0A0-BDF3AE52E4E7-2858-000004D5330E0F30.jpg
Views: 247
Size:  266.7 KB

The initial mock up of the hot pipe went well and only needed minor tweaking to get almost dead on. There is still clearance for the oil drain line and I will build a bracket to support this off of the transmission cooler mount on the engine mount.

Name:  07BB4D11-5866-4FA8-B69B-0C14EF1959EC-2858-000004E229D6AE8D.jpg
Views: 216
Size:  255.5 KB

The biggest pain in the butt was making the t6 to 3inch adapter, started out as a 4 inch piece of pipe smashed to fit the edged of the inside of the flange then multiple cuts and reliefs to get my corners straight with the flange. Then some cuts and reliefs on the top to neck it down to 3 inch. Im using a flux core welder so the welds are not pretty but as long as they hold I wont have any complaints.

Name:  004B5104-0DC4-469B-84FB-52A7FC1F6152-2858-000004D5264C47A2.jpg
Views: 222
Size:  208.8 KB
 
Reply
Old Sep 5, 2012 | 01:41 AM
  #2  
Lostnwalmart's Avatar
Thread Starter
|
Diesel Bomber
Joined: Mar 2007
Posts: 1,595
Likes: 57
From: Houston Tehas
Default

hot pipe is done minus heat wrap and paint
Name:  35A905DA-AFA3-49A9-A807-06341AC798C1-5091-000007AE14AE98C4.jpg
Views: 217
Size:  287.4 KB

Name:  CC770049-48FD-4268-ACB0-DF94CB0AC4CC-5091-000007AE09AE45E2.jpg
Views: 224
Size:  279.5 KB

Name:  990F3062-D9A2-4A93-9F6B-D8F2F3F271D8-5091-000007AE1861F827.jpg
Views: 226
Size:  298.0 KB

The downpope will be tight but it's going to fit.
Name:  542F4571-BB06-4AF7-8BF3-AFBA97F73D30-5091-000007AE1C9BB68B.jpg
Views: 196
Size:  204.6 KB

Got everything done today minus the down pipe, oil lines, and external waste gate.

Name:  70FC8A4A-8CC4-46F8-9504-CEAB29F04567-5629-000007F8829D7B65.jpg
Views: 375
Size:  298.8 KB

Built the support mount for the hot pipe which uses the two bolts for the trans cooler on the engine mount. This supports the gt55 and the he351cw from underneath and bolts to a tap on the hot pipe for easy dis-assembly.


Mocked up to cold pipe, Its a tight bend but it works and bolts up almost flush.
Name:  CA75890F-44A3-4835-8F5D-DEE1E28AF4C8-5629-000007F87FA816FC.jpg
Views: 241
Size:  272.9 KB

Name:  5358BDEE-756E-42E3-BAD5-0156335B8EA5-5629-000007F878E44B25.jpg
Views: 204
Size:  262.6 KB

Welded it up and got the boot on it.
Name:  C878A4C9-B57E-4A14-968A-C43E28ECAF6A-5629-000007F875D4DAC8.jpg
Views: 201
Size:  245.2 KB


Mocked up the cold pipe with just enough flex for the engine to tourqe but allows straight boots.
Name:  7294A0C2-C7C7-4377-A50D-BD246173C86B-5629-000007F86E7527B6.jpg
Views: 204
Size:  239.1 KB
Name:  E7363F06-6F01-4C38-A3D5-ECFD0FE8EA8E-5629-000007F86B457F6D.jpg
Views: 197
Size:  240.0 KB

Over all the kit is very easy to break down and can be down to just the header in about 15/20 min. Also made sure I had hood clearance LOL. Will have the compressor housings and cold pipes powder coated and get some header wrap for the hot pipe and down pipe. (may take it to polydyne and have him coat it the same as the header and turbine housing on the gt55)
 
Reply
Old Sep 5, 2012 | 07:46 AM
  #3  
LORDDiESEL's Avatar
Diesel Wrench
Joined: Jul 2009
Posts: 653
Likes: 56
From: Victoria BC
Default

wow! that's awesome right there!
 
Reply
Old Sep 5, 2012 | 10:04 AM
  #4  
biged681985's Avatar
BOMBARDIER

Joined: May 2008
Posts: 5,567
Likes: 338
From: Yellville, Arkansas
Default

It's still gonna be slow cliff
 
Reply
Old Sep 5, 2012 | 06:13 PM
  #5  
12vcummins96's Avatar
Administrator

Joined: Aug 2009
Posts: 5,765
Likes: 340
From: Pearland Tx
Default

wow cleeeeeeeeford was on diesel bombers
 
Reply
Old Sep 5, 2012 | 06:19 PM
  #6  
Lostnwalmart's Avatar
Thread Starter
|
Diesel Bomber
Joined: Mar 2007
Posts: 1,595
Likes: 57
From: Houston Tehas
Default

Originally Posted by 12vcummins96
wow cleeeeeeeeford was on diesel bombers
Was bored last night and couldn't sleep LOL
 
Reply




All times are GMT -5. The time now is 10:30 PM.