fluids (maintenance)
#1
#2
Fuel
Long Box - 35 Gallons
Short Box - 34 Gallons
Engine Oil - 12 Quarts Diesel Engine oil should be at least API CF-4/SH
Radiator - 22.5 - 24 Quarts
Transfer Case - 4 Pints
Transmission
G56 - 10 pints
NV5600 - 9.5 pints
48RE
Filter Change - 8 Pints
Complete Dry Overhaul - 29 - 33 Pints
Front Axle 9.25 AA - 76 Ounces
Rear Axle 11.5 AA - 122 Ounces
1 pint = .5 quarts fyi
Long Box - 35 Gallons
Short Box - 34 Gallons
Engine Oil - 12 Quarts Diesel Engine oil should be at least API CF-4/SH
Radiator - 22.5 - 24 Quarts
Transfer Case - 4 Pints
Transmission
G56 - 10 pints
NV5600 - 9.5 pints
48RE
Filter Change - 8 Pints
Complete Dry Overhaul - 29 - 33 Pints
Front Axle 9.25 AA - 76 Ounces
Rear Axle 11.5 AA - 122 Ounces
1 pint = .5 quarts fyi
Last edited by Red_Rattler; 04-09-2009 at 11:28 AM.
#3
The engine holds 3 gallons of oil, the transfer case 2.5 quarts, 6spd manual 6quarts, front diff 3.5 quarts, rear diff 4.25 quarts.
Somebody correct me if I'm wrong.
***somebody beat me to it***
Last edited by Buckshotmckee; 04-09-2009 at 11:21 AM.
#4
here is what I got
Oil capacity 3 gallons.
Oil pan plug torque 37 foot-pounds
FLEETGUARD LF16035 - STRATAPORE OIL FILTER ('03-'09) DODGE LISLE - FILTER WRENCH
FLEETGUARD FS19856 - 7 micron ULSD compatible o-ring.('03-'07, 5.9L) 29mm socket on the raised hex on the fuel filter housing.
FLEETGUARD AF26106 - AIR FILTER ('03-'07, 5.9L) DODGE
Trans fluid capacity Service Fill (filter change and fluid fill)- 48RE 3.8 L (6.0 qts. + - ? ) ATF+4 Automatic Transmission Fluid
O-haul or completely dry - 48RE 14-16L (17-18 qts.)
Transmission fluid pan bolts 125 in. lbs
Filter screws T25 35 inch pounds
MOPAR -MOP-52118789 REPLACEMENT TRANSMISSION FILTER ('98-'07 DODGE)
Part #04617210 Valve, Governor Pressure Solenoid ( TSB 21-009-07 )
Cooling System, Initial Fill 30.0 quarts HOAT Warning only use HOAT and DI water mixture.
Power steering fluid ATF+4 Automatic Transmission Fluid
Transfer case 2.5 qts ATF+4 Automatic Transmission Fluid
In 2005 service manual the transfer case capacity specifies 2 qts for the nv271 & nv273 cases
Fill Plug.....15-25 ft-lbs
Drain Plug.....15-25 ft-lbs
Manual Transmission NV5600 6-SPD 4.75 qt Synthetic Manual SynchromeshTransmission Fluid (MTF)
Fill Plug.....22 ft-lbs
Drain Plug.....30 ft-lbs
Manual Transmission NV4500 4.0 qt Gear Lube 75W-90 API GL-4 (MTG)
Fill Plug.....25-35 ft-lbs
Drain Plug.....25-35 ft-lbs
Front axle 9 1/4 AAM 74 oz = 2.31 qt 75W-90 or 75W-110 API GL-5 diff COVER BOLTS 24 ft-lb
Rear axle AAM 11.5 takes 122 oz. = 3.81 qt 75W-90 or 75W-110 API GL-5 diff COVER BOLTS 24 ft-lb
03-003-06 TSB for axle fluid fill level
rear pinion nut is a 36mm 12 point
front pinion nut is a 32mm
The only approved oil filters for Dodge's diesel engine are as follows:
Part # Manufactuer
5083285AA Mopar
LF16035 Fleetguard Stratapore
LF3894 Fleetguard Stratapore
LF3972 Fleetguard Cellulose
LF3552 Fleetguard Microglas
LF3959 Fleetguard Cellulose
3937695 Cummins Cellulose
FL896 MotorCraft Cellulose
L45335 Purolator Cellulose
PF1070 AC Delco Cellulose
---AutoMerged DoublePost---
I am sure Heath will be able to provide the amsoil specs
Oil capacity 3 gallons.
Oil pan plug torque 37 foot-pounds
FLEETGUARD LF16035 - STRATAPORE OIL FILTER ('03-'09) DODGE LISLE - FILTER WRENCH
FLEETGUARD FS19856 - 7 micron ULSD compatible o-ring.('03-'07, 5.9L) 29mm socket on the raised hex on the fuel filter housing.
FLEETGUARD AF26106 - AIR FILTER ('03-'07, 5.9L) DODGE
Trans fluid capacity Service Fill (filter change and fluid fill)- 48RE 3.8 L (6.0 qts. + - ? ) ATF+4 Automatic Transmission Fluid
O-haul or completely dry - 48RE 14-16L (17-18 qts.)
Transmission fluid pan bolts 125 in. lbs
Filter screws T25 35 inch pounds
MOPAR -MOP-52118789 REPLACEMENT TRANSMISSION FILTER ('98-'07 DODGE)
Part #04617210 Valve, Governor Pressure Solenoid ( TSB 21-009-07 )
Cooling System, Initial Fill 30.0 quarts HOAT Warning only use HOAT and DI water mixture.
Power steering fluid ATF+4 Automatic Transmission Fluid
Transfer case 2.5 qts ATF+4 Automatic Transmission Fluid
In 2005 service manual the transfer case capacity specifies 2 qts for the nv271 & nv273 cases
Fill Plug.....15-25 ft-lbs
Drain Plug.....15-25 ft-lbs
Manual Transmission NV5600 6-SPD 4.75 qt Synthetic Manual SynchromeshTransmission Fluid (MTF)
Fill Plug.....22 ft-lbs
Drain Plug.....30 ft-lbs
Manual Transmission NV4500 4.0 qt Gear Lube 75W-90 API GL-4 (MTG)
Fill Plug.....25-35 ft-lbs
Drain Plug.....25-35 ft-lbs
Front axle 9 1/4 AAM 74 oz = 2.31 qt 75W-90 or 75W-110 API GL-5 diff COVER BOLTS 24 ft-lb
Rear axle AAM 11.5 takes 122 oz. = 3.81 qt 75W-90 or 75W-110 API GL-5 diff COVER BOLTS 24 ft-lb
03-003-06 TSB for axle fluid fill level
rear pinion nut is a 36mm 12 point
front pinion nut is a 32mm
The only approved oil filters for Dodge's diesel engine are as follows:
Part # Manufactuer
5083285AA Mopar
LF16035 Fleetguard Stratapore
LF3894 Fleetguard Stratapore
LF3972 Fleetguard Cellulose
LF3552 Fleetguard Microglas
LF3959 Fleetguard Cellulose
3937695 Cummins Cellulose
FL896 MotorCraft Cellulose
L45335 Purolator Cellulose
PF1070 AC Delco Cellulose
---AutoMerged DoublePost---
I am sure Heath will be able to provide the amsoil specs
Last edited by GRI; 04-09-2009 at 11:49 AM. Reason: Automerged Doublepost
#5
I can post something for you
Here's the specs. If you are curious about which amsoil products, then you can go directly to the lookup: application guide
CAPACITIES
Engine, with filter..........12.0 quarts[1]
Cooling System, Initial Fill..........30.0 quarts
AMSOIL Antifreeze and Engine Coolant
Automatic Transmission, 48RE Initial Fill..........4.0 quarts[2]
Automatic Transmission, 545RFE 2WD Initial Fill..........5.5 quarts[2]
Automatic Transmission, 545RFE 4WD Initial Fill..........6.6 quarts[2]
Automatic Transmission, Total Fill
4 speed 48RE..........17.0 quarts
5 speed 545RFE 2WD..........17.0 quarts
5 speed 545RFE 4WD..........17.0 quarts
Manual Transmission, NV4500..........8.0 pints
Manual Transmission, NV5600..........9.5 pints
Manual Transmission, Getrag 238..........4.6 pints
Manual Transmission, T-56..........4.6 pints
Manual Transmission, G56..........12.0 pints
Differential, with 9.25"AA Front..........4.9 pints[3]
Differential, with 10.50 ring gear Rear..........5.3 pints[4]
Differential, with 11.50 ring gear Rear..........7.6 pints[5]
Differential, with 9.25 ring gear Rear..........4.4 pints[6]
Differential, with Dana 60 Rear..........5.9 pints[7]
Transfer Case,NV271..........4.0 pints
Transfer Case,NV273..........4.0 pints
Transfer Case,NV241 GENII..........3.4 pints
Transfer Case,NV243..........3.4 pints
Transfer Case,NV244 GENII..........3.4 pints
1. After refill check oil level.
2. With engine automatic transmission operating temperature, shift through all
gears. Check fluid level in NEUTRAL and add fluid
as needed.
3. Fill no higher then 1/4 inch below plug hole.
4. Fill no higher then 3/4 inch below plug hole.
5. Fill no higher then 1/4 inch below plug hole.
6. Fill no higher then 5/8 inch below plug hole.
7. Fill no higher then 1/4 inch below plug hole.
TORQUES
Oil Drain Plug.....37 ft-lbs
Transfer case
Fill Plug.....15-25 ft-lbs
Drain Plug.....15-25 ft-lbs
Manual Transmission NV5600 6-SPD
Fill Plug.....22 ft-lbs
Drain Plug.....30 ft-lbs
Manual Transmission NV4500
Fill Plug.....25-35 ft-lbs
Drain Plug.....25-35 ft-lbs
Manual Transmission Getrag 238
Manual Transmission G56
Fill Plug.....42 ft-lbs
Drain Plug.....42 ft-lbs
Manual Transmission T56
Fill Plug.....20 ft-lbs
Drain Plug.....28 ft-lbs
Here's the specs. If you are curious about which amsoil products, then you can go directly to the lookup: application guide
CAPACITIES
Engine, with filter..........12.0 quarts[1]
Cooling System, Initial Fill..........30.0 quarts
AMSOIL Antifreeze and Engine Coolant
Automatic Transmission, 48RE Initial Fill..........4.0 quarts[2]
Automatic Transmission, 545RFE 2WD Initial Fill..........5.5 quarts[2]
Automatic Transmission, 545RFE 4WD Initial Fill..........6.6 quarts[2]
Automatic Transmission, Total Fill
4 speed 48RE..........17.0 quarts
5 speed 545RFE 2WD..........17.0 quarts
5 speed 545RFE 4WD..........17.0 quarts
Manual Transmission, NV4500..........8.0 pints
Manual Transmission, NV5600..........9.5 pints
Manual Transmission, Getrag 238..........4.6 pints
Manual Transmission, T-56..........4.6 pints
Manual Transmission, G56..........12.0 pints
Differential, with 9.25"AA Front..........4.9 pints[3]
Differential, with 10.50 ring gear Rear..........5.3 pints[4]
Differential, with 11.50 ring gear Rear..........7.6 pints[5]
Differential, with 9.25 ring gear Rear..........4.4 pints[6]
Differential, with Dana 60 Rear..........5.9 pints[7]
Transfer Case,NV271..........4.0 pints
Transfer Case,NV273..........4.0 pints
Transfer Case,NV241 GENII..........3.4 pints
Transfer Case,NV243..........3.4 pints
Transfer Case,NV244 GENII..........3.4 pints
1. After refill check oil level.
2. With engine automatic transmission operating temperature, shift through all
gears. Check fluid level in NEUTRAL and add fluid
as needed.
3. Fill no higher then 1/4 inch below plug hole.
4. Fill no higher then 3/4 inch below plug hole.
5. Fill no higher then 1/4 inch below plug hole.
6. Fill no higher then 5/8 inch below plug hole.
7. Fill no higher then 1/4 inch below plug hole.
TORQUES
Oil Drain Plug.....37 ft-lbs
Transfer case
Fill Plug.....15-25 ft-lbs
Drain Plug.....15-25 ft-lbs
Manual Transmission NV5600 6-SPD
Fill Plug.....22 ft-lbs
Drain Plug.....30 ft-lbs
Manual Transmission NV4500
Fill Plug.....25-35 ft-lbs
Drain Plug.....25-35 ft-lbs
Manual Transmission Getrag 238
Manual Transmission G56
Fill Plug.....42 ft-lbs
Drain Plug.....42 ft-lbs
Manual Transmission T56
Fill Plug.....20 ft-lbs
Drain Plug.....28 ft-lbs
#9
#10