5.9 Liter CR Dodge Cummins 03-07 Discussion of 5.9 Liter Dodge Cummins Diesels with Common Rail Injection

HELP!! Problems running after new injector pump

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Old 05-23-2016, 10:55 PM
Prentice Evans's Avatar
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Default HELP!! Problems running after new injector pump

Ok guys. I have a 2005 Dodge Ram with 5.9l. About a month I noticed when I would start the truck it would take longer to start than normal. I didn't think much of it. Well a couple days later my injector pump went out. And I replaced it. Well it went out again. Had to save some money up to replace it well I found out that a pinched or kinked return line would be the only reason a pump would blow it's pressure relief caps. So I found the kinks and removed them. Bought another pump well got the pump put on and now the truck will run.... For 5 min and when you would give it gas it would cut out pretty bad. Then die. It seems like it's not getting fuel. So I checked all lines and found a couple more kinks and replaced them. Started the truck and it seem to start faster but will still die. I unplugged the connector on the back of injector pump that goes to the fuel pressure regulator and the truck will idle a little high and rev up. I plug the the connector in and 30 sec or so it turns the pressure regulator on and the truck dies and we are back to square one. What in the **** am I doing wrong here. I miss my baby and would like to get her back on the road please throw me your opinions.
 
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Old 05-23-2016, 11:20 PM
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did you put in a new FCA?
 
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Old 05-24-2016, 01:25 AM
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It was a new pump that came with a new FCA on it
 
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Old 05-24-2016, 08:41 PM
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How the hell did the lines get kinks in the first place?? They do not kink easy! How many miles on the Injectors?
 
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Old 05-28-2016, 07:39 PM
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It was the FCA and it has 180,000 on it I bought a lemon I believe
 




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