5.9 Liter CR Dodge Cummins 03-07 Discussion of 5.9 Liter Dodge Cummins Diesels with Common Rail Injection

Misfire

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Old Oct 9, 2013 | 08:34 AM
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Default Misfire

3rd Gen, I love the truck. It went into limp mode, I had the turbo checked, and it’s good. Put a new waste gate actuator and solenoid on it. I changed the air temp sensor, manifold presser sensor. It had a code 2146. I ohmed out fuel injectors and found a bad one, I changed it and the harness and fuel filter. It ran good for about 5 minutes and then it threw codes 300, 304 and 306. Which is misfires in cylinders 4&6. What else can it be? What have I not looked at? I need my truck! Any help will be appreciated.
Ed
 

Last edited by edoerges; Oct 9, 2013 at 08:35 AM. Reason: misspelling
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Old Oct 9, 2013 | 10:16 AM
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Clean all your grounds and check the harness plug to the injectors! Clear the codes. If one injector was bad probably all need to be replaced.
 
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Old Oct 11, 2013 | 08:29 AM
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thanks i will be changing the harness connectors this weekend and cleaning grounds. Hope thats it.
 
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Old Oct 11, 2013 | 10:09 AM
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if the harness does not fix it we can test the injectors for $15 each.
 
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Old Oct 14, 2013 | 12:37 PM
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After changing the connectors on the injector harness and cleaning all the grounds, it seemed to fix it, but now I have a knock. When I took the rocker arm off and did not touch the adjustment screw. Could it have gone out of adjustment? The oil level is good.
Thanks
Ed
 
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Old Oct 15, 2013 | 08:27 AM
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Run the valve adjust just because!! Knock can be several things from nothing to OMG!
An injector dumping fuel will do it as will a valve seat. Even a programmer can do it but start with the valve adjust!
 
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Old Oct 17, 2013 | 08:12 AM
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hey thanks, i found it,
I got home and it was still knocking, i did not think it was valve adjustment cause i did not touch it and it ran fine before. So I took off the valve cover and started it and then took a wire off of the injector i just replaced. Go figure the knock stopped.
so I got a bad one.
going to call them up today and have them send me another one.
thanks again
Ed
 
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Old Oct 17, 2013 | 11:00 AM
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I hope that's what it is and not a bad piston be sure to boroscope the cylinder when you get the injector out!
 
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Old Oct 17, 2013 | 04:27 PM
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bad meaning what? its not smoking at all. never had.
 
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Old Oct 18, 2013 | 06:52 AM
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melted piston. Common on trucks that lose a injector and run for a while without knowing it. Put a camera down the hole just for piece of mind! Rare that a new injector is bad but possible! I'm just guessing without actually seeing it! Valve seat still comes to mind but depends on the year early models 03 04 more likely.
 
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