5.9 Liter CR Dodge Cummins 03-07 Discussion of 5.9 Liter Dodge Cummins Diesels with Common Rail Injection

2006 dodge 3500 will not crank

Thread Tools
 
Search this Thread
 
Old Jul 7, 2013 | 10:50 AM
  #1  
ffpegues's Avatar
Thread Starter
|
Newbie
Joined: Jul 2013
Posts: 2
Likes: 0
From: Alabama
Default 2006 dodge 3500 will not crank

will not start w/o a little shot of starting fluid. replaced #1 injector cranked up ran pulled it out of the shop and will not crank back. need some help its got me stumped. thanks
 
Reply
Old Jul 7, 2013 | 12:19 PM
  #2  
RanchhandTCR's Avatar
Diesel Bomber
Joined: Sep 2011
Posts: 2,049
Likes: 115
From: SLV Colorado
Default

More information please.

You replaced an injector? Why? did you check for etch marks on the cross over tube?
Would it crank before you replaced the injector? but as of NOW it will not crank? If it wont crank you need to fiqure out if you drained your batts, or killed a fuse, or relay and check the starter. Now for the fuel injector.

The cummins ISB Common rail fuel system requires 5000 psi minimum of fuel rail pressure to start the truck. Since the common rail is a EUI system instead of a mechanical fuel pressure system. The rail sensore in on the mid rear of the rail. Their are three reasons why the rail will not build adequate pressure. First is the crossover tube is allowing fuel to leak past the injector and cross over tube which will not allow to CR to build 5000 psi, their is a tool you screw on the injection line to block that injector and cross over tube and see if that is the cause. Second the check valve in the common rail is not functioning properly and is releasing fuel from the fuel rail. Last, the high pressure fuel pump is no functioning up to system requirements. But since you replaced the injector im willing to bet the cross over tube or a fuel leak.
 
Reply
Old Jul 7, 2013 | 06:01 PM
  #3  
ffpegues's Avatar
Thread Starter
|
Newbie
Joined: Jul 2013
Posts: 2
Likes: 0
From: Alabama
Default

it would no crank before I hated to do it but it would start with a little shot of starting fluid and run fine.the mechanic said when he pulled the tube it was loose and there was a little fuel around the injector.im going to tell him to check the check valve and see if that does anything
 
Reply
Old Jul 7, 2013 | 06:29 PM
  #4  
Route66Diesel's Avatar
FormerVendor
Joined: Jul 2013
Posts: 34
Likes: 2
From: Indianapolis IN
Default

Common rail that cranks but wont start w/o a shot of ether means your high pressure fuel pump can't supply enough pressure at cranking speeds to fire the injectors. This is attributed to:

1) Control Valve erosion
2) Cracked injector bodys
3) Bad orings
4) loose cross over tubes
5) bad over pressure relief valve

It sounds like you found the issue with the #1 injector cross over tube being loose.
 
Reply
Old Dec 1, 2013 | 08:03 AM
  #5  
coxey2's Avatar
Newbie
Joined: Dec 2010
Posts: 4
Likes: 0
Default Same issue

Originally Posted by Route66Diesel
Common rail that cranks but wont start w/o a shot of ether means your high pressure fuel pump can't supply enough pressure at cranking speeds to fire the injectors. This is attributed to:

1) Control Valve erosion
2) Cracked injector bodys
3) Bad orings
4) loose cross over tubes
5) bad over pressure relief valve

It sounds like you found the issue with the #1 injector cross over tube being loose.
Mine does this too. Fuel to the CP3 but no fuel at the rail. What should I check next? thanks
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Romines44
5.9 Liter CR Dodge Cummins 03-07
3
Apr 26, 2015 09:56 PM
vaio45
5.9 Liter CR Dodge Cummins 03-07
3
Dec 31, 2014 07:12 PM
vaio45
Diesel In Distress - Support Ticket
0
Dec 27, 2014 06:04 PM
DIESELDENT
For Sale
1
Dec 19, 2014 06:53 PM
Diesel Bombers
General Diesel Related
0
Oct 24, 2014 02:50 PM




All times are GMT -5. The time now is 12:44 PM.