24 Valve 2nd Gen Dodge Cummins 98.5-02 Discussion of 24 Valve 5.9 Liter Dodge Cummins Diesels with VP44 Injection Pumps
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  #11  
Old 11-24-2007, 12:00 PM
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scratch that...........I thought yer truck was newer.................I guess I dont know on a 99.....there is no sensor on the air inlet on a 99


maybe its in the intake manifold ????


AIT sensor maybe...............Bingo I think we have a winner

AIT is back of the motor drivers side just below injector #6
 
  #12  
Old 11-24-2007, 12:03 PM
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Sometime today, I will try to find my service manual and have a peek for you Bia...
 
  #13  
Old 11-24-2007, 12:06 PM
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Ok I will check that I guess when it stops raining if not Im taking my headlights out

---AutoMerged DoublePost---

Originally Posted by Dr. Evil
Sometime today, I will try to find my service manual and have a peek for you Bia...
ok thank you much.

With my luck its probably some rare sensor that is on back order for 6 months and cost 500.00

---AutoMerged DoublePost---

[lukesdiesel] The heater system consisted of the air-heater unit mounted on the intake manifold cover, the microprocessor mounted on the left side of the dashpanel, two relays on the left inner splash shield, and a temperature sensor in the intake manifold.

luke informed me of this so I guess its more than one spot that could be bad
 

Last edited by OneBadBia; 11-24-2007 at 12:06 PM. Reason: Automerged Doublepost
  #14  
Old 11-24-2007, 12:07 PM
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Originally Posted by Whitmore
AIT sensor maybe...............Bingo I think we have a winner

AIT is back of the motor drivers side just below injector #6
IAT Sensor....(Intake Air Temperature)

The more I think about it, this seems to be the problem.


Heres some info for diagnosing the sensor:

http://www.dodgeram.org/tech/dsl/sensors/IAT/clean.htm


Give it a good cleaning with some electrical contact cleaner (or brake cleaner if you are in a pinch) and see what happens. This thing isnt real easy to get to - you will likely have to lay on the valve cover.

They are not expensive either...
 

Last edited by Dr. Evil; 11-24-2007 at 12:19 PM.
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  #15  
Old 11-24-2007, 12:08 PM
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The IAT sensor measures the temperature of the intake manifold. The ECM uses this sensor reading to set injection timing and adjust the air-fuel ratio. If the fuel mileage and power output of you engine seem low, some owners have found improvement in EGT, fuel economy, and power after cleaning carbon from the IAT sensor in at the rear of the intake manifold. Engine with exhaust brakes are particularly prone to IAT sensor fouling because soot is blown back into the intake during valve overlap. Smokingdiesel.com has an information page about problems caused by the IAT sensor.

The only tool you need is a 3/8" ratchet with a 6" extension and 13/16" socket.

The IAT sensor is found on the driver's side of the engine, almost at the back of the intake manifold.




Temperature
Resistance

30°
40K

32°
30k to 36k ohms

76°
13K ohms

77°
9k to 11k ohms

81°
6.87K ohms

122°
3k to 4k ohms

130°
4K ohms

167°
600 to 675 ohms

212°
600 to 675 ohms


Replacement Sensor:

Cummins PN 3408345

Dodge PN 05014197AA Sensor, Temperature (SEN, TEM)
 
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  #16  
Old 11-24-2007, 12:16 PM
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here is a pic of the lil buger too
 
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  #17  
Old 11-24-2007, 12:23 PM
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allright cool thanks alot now my headlights can live . Once it stops raining I will go outside and clean it up and see what happens. Hopefully thats all it needs
 
  #18  
Old 11-24-2007, 12:26 PM
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Let us know how you make out.....
 

Last edited by Dr. Evil; 11-24-2007 at 12:31 PM.
  #19  
Old 11-24-2007, 10:17 PM
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Bia, Ive been thinking about this a little...There are two relays that control the grid heaters - they are on the drivers side fender. Im thinking that one of them is bad.
 
  #20  
Old 11-24-2007, 10:59 PM
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Intake Heater Relay

This is for a 12V I dont know about the 24V
 
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