1st Generation Dodge Cummins 89-93 Discussion of 12 Valve 5.9 Liter Dodge Cummins Diesels with Rotary Injection Pumps

Fuel line question

Old Mar 20, 2010 | 08:19 PM
  #11  
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Originally Posted by mkriebs
Yeah, I had read about those tubes, aren't there companies that make them? Forgetting the name atm... Draw straw?
I'm not talking about a draw straw. I'm talking about modding the stock pickup.
 
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Old Mar 20, 2010 | 08:24 PM
  #12  
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10-4 good buddy!
 
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Old Mar 20, 2010 | 10:08 PM
  #13  
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Originally Posted by NadirPoint
I'm not talking about a draw straw. I'm talking about modding the stock pickup.
Stick a draw straw through the top of it. Or just use a 1/2" bulk-head fitting drilled through and a length of Teflon or rigid tubing.
 
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Old Mar 21, 2010 | 09:18 AM
  #14  
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Originally Posted by NadirPoint
I'm not talking about a draw straw. I'm talking about modding the stock pickup.
that works also! Didnt you have a write up on that? Any chance we can get it?

I went the easy way out with the draw straw. But that cost money, modding the factory pickup is free.
 
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Old Mar 21, 2010 | 10:03 PM
  #15  
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Originally Posted by NadirPoint
It's always a good idea to upgrade the in-tank pickup if you are upgrading the supply line. 3/8 stainless supply line is an excellent upgrade for a 1st Gen. Never worry about it again. But the pickup pulls through a little plastic widget in the bottom the basket that goes through a "less than" 5/16 hole, probably 9/32. So unless you get in there, drill that out a bit and add a 3/8" connection to the bulkhead on the sender top you will not gain any benefit from the larger supply line.

I laugh sometimes reading the posts on various forums about guys that have half inch fuel lines and big pumps but can still "pull it down to zero psi."

Ya think?
well most aftermarket systems come with half inch.....but some of us would like to swap in a p-pump one of these days so 1/2" is not a bad thing to have
 
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Old Mar 21, 2010 | 10:58 PM
  #16  
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So, I would be good just to mod the stock pickup... gotcha. Do I need to do any work to the top part of the pickup, where its outside the tank?
 
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Old Mar 27, 2010 | 02:13 PM
  #17  
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Ok, so looking at it, I should just drill out the top of the module, and thread in a 3/8" barbed 90* fitting, right? I think I will seal it up with some JB weld (doesn't need to be pretty). Then run 3/8" line down to the pickup.

Thing is... I think I am missing a few pieces on the pickup anyone got a pic of what a complete one should look like?
 
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Old Mar 27, 2010 | 07:26 PM
  #18  
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Originally Posted by mkriebs
Ok, so looking at it, I should just drill out the top of the module, and thread in a 3/8" barbed 90* fitting, right?
No. You need to pull the entire pickup/sending unit and mod the pickup inside of it. This involves installing a bulkhead-type fitting in top like you mentioned and replacing the inside portion of the tubing that runs down to the actual pickup itself in the bottom of the basket. That tubing connects to a plastic piece that the fuel enters into (the actual fuel pickup itself). This piece must be drilled out. Very carefully. I believe I actually used the drill bit clamped in a set of vice grips and a dremel tool to finish it up and avoid damaging the pickup. It's just plastic.
 
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Old Mar 27, 2010 | 07:28 PM
  #19  
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Yeah, I guess thats mostly what I meant, thanks for clarifying though. Never hurts to over clarify.
 
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Old Mar 27, 2010 | 07:42 PM
  #20  
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Make sure whatever you do inside the sending unit is not going to be able to work it's way loose and eventually come apart over time. That happens and it's game over wherever you may be. Diesel-compatible fuel line. I used red loctite on the tubing clamps and let them dry for about two days while I was working on other stuff. Constant-tension spring clamps would probably have been even better.

These things may be obvious to some, but like you said...
 
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