1st Generation Dodge Cummins 89-93 Discussion of 12 Valve 5.9 Liter Dodge Cummins Diesels with Rotary Injection Pumps

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Old 10-21-2015, 09:38 PM
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OK so I've been having this problem for a while now it comes and goes but I'm finally getting fed up with it. When the truck is cold and I first go start it up the lights will dim then brighten and repeat this until it warms up to where it will stop. The voltage also jumps up and down on the gauge it will fluctuate from about 11volts when the lights are dim to 13 volts when the light are bright. I also have problems with the overdrive not working sometimes. The speedo will drop to zero and stop working and the voltage gauge drops down to 11 volts. Then when it kicks back in the wait to start light will flash and then it will start working again.
 
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Old 10-23-2015, 11:31 PM
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No personal experience with Dodges but there a many articles on the regulator on these and their problems
First point would be to go through all the connections and that includes all ground points. Pull them apart and clean all contact surfaces.
Alternator to battery, battery to main supply/fuse box.
 
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Old 11-01-2015, 01:55 AM
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As a temporary measure, you can disable the grid heater (if your climate allows). Its the pair of ring terminals of about #12 wire coming off the battery lug.
 
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Old 11-01-2015, 03:13 AM
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Originally Posted by u2slow
As a temporary measure, you can disable the grid heater (if your climate allows). Its the pair of ring terminals of about #12 wire coming off the battery lug.
U2slow is right about the grid heaters doing all this, as they cycle they draw all the voltage out of the system. During this time the ECM may experience low voltage and shut off then restart causing the wait to start light and speedo to come back on.
Its normal to see the fluctuation in cold weather.... but it should not be excessive 11 volts is too low. load check both batteries and have your alternator checked. My bet is you have a weak battery or bad ground etc.
 
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Old 11-01-2015, 05:51 PM
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K I'll try the grid heater before it gets to cold. I know its not the batteries because I just put in 2 new ones last winter.
 
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Old 11-06-2015, 10:41 PM
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Any updates?
 
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Old 11-07-2015, 11:06 AM
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Out of curiosity have you load tested the batteries?
 
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Old 11-07-2015, 11:19 AM
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With the cold starts I can tell you my second gen does the same thing. It's just the grid heater running through its cycles. If it's dropping your voltage that much though you may have a battery or alternator issue.
 




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