12 Valve 2nd Gen Dodge Cummins 94-98 Discussion of 12 Valve 5.9 Liter Dodge Cummins Diesels with P7100 Injection Pumps

no intercooler?

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Old Jul 12, 2010 | 10:34 PM
  #1  
94cummins12v's Avatar
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Diesel Bomber
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From: Havre mt
Default no intercooler?

im seriously leaning towarrd the idea of no intercooler, early 12v's ran withought them and the early powerstrokes ran withought them question is what will my egts be milage drop and what power drop throwing it straight into the manifold like the old 12vers
 
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Old Jul 12, 2010 | 10:51 PM
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Red_Rattler's Avatar
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Why?
 
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Old Jul 12, 2010 | 10:53 PM
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horrible idea
 
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Old Jul 12, 2010 | 10:54 PM
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because it leaks and im the process of building my house right now so i dont realy have tome to pull it to fix it just want to bypass it tempoarily
 
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Old Jul 12, 2010 | 10:57 PM
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How bad is the leak? Still might better than running without one
 
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Old Jul 12, 2010 | 11:09 PM
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go to a radiator shop they can repair em they repaired mine for 30 bucks here locally and only took about 15 or 20 minutes. agreed above though no intercooler = bad idea
 
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Old Jul 13, 2010 | 11:07 AM
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called the radiator shop wont attempt it cause its so thin. the leak is so bad ive been able to pin 50lb boost max now is 20lb at 60mph going up the hill to my house was always 10lb and now its 0 unless i peg it. i built a leak tester and all the air leaks out.
 
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Old Jul 13, 2010 | 11:14 AM
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Find another radiator shop... Those things are not rocket science and they are repairable. In a pinch (pun intended) you can even use a pair of pliers and just pinch off a tube to seal them up.
 
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Old Jul 13, 2010 | 02:24 PM
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or pick up a cheep used one
 
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Old Jul 13, 2010 | 03:01 PM
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to answer the egt question:

Pre intercooler temperatures can be has high as 475°F. An intercooler with a good efficiency can drop this down to 150°F.

That means your egts can rise maximum by 325°, but only under full load.
You will not use full load while driving without an intercooler, won't you?
Because your intercooler temperature drop equals in egt drop.

I would use some epoxy metal and save some money until I could afford a good aftermarket replacement intercooler. Look at it as a chance to upgrade.
 
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