12 Valve 2nd Gen Dodge Cummins 94-98 Discussion of 12 Valve 5.9 Liter Dodge Cummins Diesels with P7100 Injection Pumps

Thermostat Problems

Old Dec 16, 2008 | 08:38 AM
  #1  
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Default Thermostat Problems

Any one having trouble with your thermostats sticking? Mine will heat up to 190 deg. and in about 2-3 seconds it will be at 140 deg. If I put another thermostat in it will be the 3rd one in 2 years with this same problem. I'm at a loss.
 
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Old Dec 16, 2008 | 08:42 AM
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They had a bad bunch of them out n about. Where are you buying them, if I may ask?
 
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Old Dec 16, 2008 | 09:15 AM
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Mine needs to be replaced tool... Just wish I had time to do it.
 
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Old Dec 16, 2008 | 01:11 PM
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One at oreily's and one at dodge. I guess this one i'll try toget directly from cummins.. I just didn't know if there may have be a problem somewhere else causing the thermostat to fail. I put a canvas feed sack with a 4-5 inch hole to block some air thinking it may help.. but it didn't..
 

Last edited by tyrel_44; Dec 16, 2008 at 01:13 PM.
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Old Dec 16, 2008 | 01:18 PM
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My stock one went about 18 months before it decided to conk out. New one from Cummins was $25. Some say it's too much, but if it decides a warranty, it's worth it.
 
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Old Jan 4, 2009 | 12:27 PM
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Mine does the same thing. I put a new one in lats week when I swapped radiators and it still does it I asked my buddy about it and he saiid maybe air pockets in the coolant somewhere? The heater core is bad maybe thats what my problem is.
 
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Old Jan 4, 2009 | 07:03 PM
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Get the thermostat from Cummins - they cost a bit more but you wont have any trouble.

You can lose an engine because of a thermostat - and thats a big enough reason for me to spend a few more bucks and get it from ma Cummins.

Thermostat p/n: 3928499
Thermostat sealing rings p/n: 3925466 & 3927305
 

Last edited by Dr. Evil; Jan 4, 2009 at 07:11 PM.
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Old Jan 4, 2009 | 09:37 PM
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I have one from Napa that does the same thing. Heats up to 185ish, then drops right above the minimum operating temp line. I figured it was normal. Also runs about 170. Do lower temp thermostats even exist for these? Or are they all 190 and mine is just jacked up?
 
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Old Jan 4, 2009 | 10:56 PM
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mine did same thing, got one from o-reallys and it opened once and stayed open. got next one from dodge. besides having a mopar sticker over the cummins label on bag they told me the part was updated recently for these kinds of concern. dont know if you would save money going to cummins vs dealer. i think i paid around $35 that included one o-ring and 2-bigger step seals.
 
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Old Jan 4, 2009 | 11:27 PM
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190-195, helps with fuel combustion I think.
 
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