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1994 F-250 4x4 6BT Cummins Swap

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  #1  
Old 05-06-2010, 11:12 AM
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Default 1994 F-250 4x4 6BT Cummins Swap

I started out with a 1994 F-250 that originally had a 351 auto in it, the engine rotted out and then I did some research and found the 6.9/7.3 pre powerstroke swap. I found a 6.9l with a c6 swapped that in to get me through the winter. Now I just picked up a 92 w250 with a 5.9l cummins. here are some pictures of it so far.
Boat anchor
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Getrac 5 speed, looks like it had some minor rebuilding
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My engine mounts I slotted, they were the 6.9l engine mounts
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6bt finally being placed in
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Dodge tranny crossmember fits in nice.
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Front clip back on
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Because I used the stock dodge motor mounts I had to lift the body 2 inches, so I welded in 2in tall circular tubing with a large washer on top, the same as moving the mount itself up and alot stronger than those lift kits you buy.
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Just need to custom fit the intercooler, and get the drive shaft welded. will keep posting pictures.

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I started with my 4bt project in a 1992 F-350 with a 460, bought engine transmission and transfer case, with all the ford brackets, mounts, and adapter plates for $1200

here are some pictures

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dropped right in, transmission is a zf 5 speed off a 351
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Last edited by caliboy; 05-06-2010 at 11:13 AM. Reason: Automerged Doublepost
  #2  
Old 05-12-2010, 10:35 PM
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Im doing a 92 f250 with the 351, how has your ttb held up? Did you build your motor mounts?

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Im doing a cummins swap in my f250 with a 351 also how well did your ttb hold up, did you make your motor mounts
 

Last edited by fumminsplease; 05-12-2010 at 10:35 PM. Reason: Automerged Doublepost
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Old 05-12-2010, 11:58 PM
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Well when I swapped the 6.9 in I had the ttb for a little bit and it was alright but I swapped it out with a ford Dana 60 and put one ton springs in but the 6bt weighs about the same as the 6.9 so I wouldn't be to worried about it just think about swapping a 60 in. As for motor mounts the 5.9 lined up perfectly with the 6.9s mounts I just had to slot them, gas mounts are further back on the crossmember. You would need to either make some to fit or order a pair for a gas. I spent a couple of hours dropping the engine in mocking up the mounts so it does take some time.
 
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Old 05-13-2010, 08:11 AM
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Ya there isn't anything quick about this swap, I think im gonna rebuild a dana 60 from the junkyard just for a little insurance
 
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Old 02-11-2011, 10:21 PM
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Hey quick question..I'm planning on doing 12v swap in my 92 7.3 idi and my question is how much does it cost to install the motor and tranny? I already have the motor and tranny but before I start I need a rough idea how much to have it totally installed... Thanks guys
 
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Old 06-07-2015, 08:32 PM
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Default 7.3 idi cummins swap

hey ive got a 92 7.3 idi and a 90 5.9 cummins what parts would i need to do a swap?
 
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