1st Generation Dodge Cummins 89-93 Discussion of 12 Valve 5.9 Liter Dodge Cummins Diesels with Rotary Injection Pumps

More 1st Gen Part Numbers.....

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  #1  
Old 01-19-2008 | 09:03 PM
LOGANSTANFORTH's Avatar
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Diesel Bomber
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From: TIKRIT, IRAQ
Default More 1st Gen Part Numbers.....

Delphi/Lucas POD Injectors
Cummins Part #3802335
Recon#3802335RX
Delphi Part# 6760524

Specs For the POD Injectors:
Supplier # LJC6760524
Cummins Nozzle # 3919316
Supplier Nozzle # 6801127
Nozzle Opening Pressure (Bar) 260
6 Cylinder CPL # 940
Tip Diameter = 7
PDC Kit 3802335

These injectors were used for Engine CPL 940 which is classified as turbocharged yard trucks.

Throttle Bellcrank Bushings
These are the replacement bushings for the throttle bellcrank. If your bellcrank has alot of play, these will fix the problem.
Dodge Part# 4425053 Retail for $1.95 each. You will need two.

VE Gasket/Seal Kit
Part # DGK121 (Bosch) expect to pay around 15-20 bucks.

Vacumn/Power Steering Pump Oil Seal Kit
Cummins Part # 4089842

Upgraded Cummins Piston Transfer Pump Kit
to replace diapraghm pump (piston type is used on P7100 systems, however, psi is lower to accomadate the VE pump

Cummins Part # 3936320 lift pump (qty 1)
# 3914753 Fuel Line (qty 1)
# 3931348 Gasket (qty 2)
# 3914284 Spacer (qty1)
# 3918191 Seals (qty 2)

Lift pump block off plate This is installed where the mechanical lift pump would go if you were upgrading to an electronic pump and needed to block the mechanical lift pump hole. Cummins Part # 3863441

Getrag Rear Seal For 2wd (all year models)
Chicago Rawhide Part # 19762

Throttle Linkage Rod & Ends
Cummins part# 4089076. This includes the rod, the 2 nuts, 2 steel ends and the new ball that the one snaps on. Price was $21.82.

Fuel Shutoff Solenoid
028-130-135-B
36.00 from
Valley Wagon
Carson City NV
Phone Number 775-882-2350

Oil Psi Sender
Cummins Part# 3923200

VE Pump Breakover Spring
1-464-651-430

3200 RPM Gov Spring
most places......also called the 366 spring

Belt Tensioner
Cummins Part# 3935819

Spicer U-Joints
5-160X

Updated Thermostat for 89-93 models
Cummins Part# 3802968


Speedometer Sensor
Napa Part# VSS100

Updated Flex Plate
This is the part number for a 95 model. This is a direct bolt on for the 1st gens and should be used in place of the old part number for added durability especially on modified trucks.

Chrysler Part # 5015709 Price $295.00
Cummins Part #3946161 Price $ 94.22

Carter Electronic Lift Pump (replaces stock unit)
block off plate for old pump is needed. plate for a 350 Chevrolet engine can be used. http://store.summitracing.com/partde...=CRT%2DP4600HP

Intake Heater Relay
(Discontinued thru Dodge but available thru Grainger and Misc other electrical suppliers) White-Rogers Relay Part #120-105111-1 with a coil of 12V DC cont. 9370. Stancor Relay Part #120-901

http://www.kubicki.tv/GridHtrSolenoids.pdf
http://www.stancor.com/pdfs/pg91_92.pdf

Upgraded OEM Fan and Fan Clutch
Dodge has issued an updated Fan which has more twist on the blades and is lighter. If you plan on upgrading your fan clutch, I strongly suggest you also upgrade to this new fan. Again, this is an OEM component from MOPAR.

Fan #52026653
Clutch module #52028760
 
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  #2  
Old 01-20-2008 | 01:15 AM
TCU Fan's Avatar
Aaron
Joined: Apr 2007
Posts: 6,042
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From: nunya
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Nice list Logan. Keep em coming.
 
  #3  
Old 01-01-2010 | 06:58 PM
440warwagon's Avatar
Diesel Fan
Joined: Dec 2009
Posts: 74
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From: Kansas
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Logan,do you have a part number for a first gen fan bearing?I have been searching all week! I finally found a Case number J910739.It mached my old bearing but cost $138.00.The local parts stores and bearing supply could not cross my old bearing number.
Thanks for the list!
 
  #4  
Old 01-01-2010 | 08:07 PM
ArizonaRedneck's Avatar
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From: arizona
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thanks logan
 
  #5  
Old 01-01-2010 | 08:23 PM
big bad diesel 416's Avatar
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Cummins Part # 3936320 lift pump (qty 1)
# 3914753 Fuel Line (qty 1)
# 3931348 Gasket (qty 2)
# 3914284 Spacer (qty1)
# 3918191 Seals (qty 2)


Lift pump block off plate This is installed where the mechanical lift pump would go if you were upgrading to an electronic pump and needed to block the mechanical lift pump hole.

Cummins Part # 3863441


Getrag Rear Seal For 2wd (all year models)
Chicago Rawhide Part # 19762

Throttle Linkage Rod & Ends
Cummins part# 4089076. This includes the rod, the 2 nuts, 2 steel ends and the new ball that the one snaps on. Price was $21.82.

Fuel Shutoff Solenoid
028-130-135-B
36.00 from
Valley Wagon
Carson City NV
Phone Number 775-882-2350

Oil Psi Sender
Cummins Part# 3923200

VE Pump Breakover Spring
1-464-651-430

3200 RPM Gov Spring
1-464-650-366

Belt Tensioner
Cummins Part# 3935819

Spicer U-Joints
5-160X

Updated Thermostat for 89-93 models
Cummins Part# 3802968

Moog Front Springs for D350
Heavy Duty 7226
Super Heavy Duty 7226S

Moog Front End Parts for 92 D350 (possibly will work for 91-93)

1. K7055 Idler Arm $72.95
2. K7082 Upper Ball Joint $53.95 each
3. K7053T Lower B/J $52.95 each
4. K7079 Strut Rod Bushing kit $18.95
5. K7192 Lower CTRL Arm bush. $23.95 each
6. K7104 Upper CTRL Arm bush. $21.95 each
7. DS1173 Drag/Center link $74.95
8. ES3123L Inner Tie Rods $36.95 each
9. ES3122R Outer Tie Rods $29.95 each
10. ES3124s Adjusting Sleeves $ 9.95 each
11. K7226 Frnt HD Coil Sprgs $79.95 for the pair.




Speedometer Sensor
Napa Part# VSS100

Updated Flex Plate
This is the part number for a 95 model. This is a direct bolt on for the 1st gens and should be used in place of the old part number for added durability especially on modified trucks.

Chrysler Part # 5015709 Price $295.00
Cummins Part #3946161 Price $ 94.22

Carter Electronic Lift Pump (replaces stock unit)
block off plate for old pump is needed. plate for a 350 Chevrolet engine can be used.
Carter GP4600HP - Carter Universal Rotary Vane Electric Fuel Pumps - Overview - SummitRacing.com

Intake Heater Relay[b] (Discontinued thru Dodge but available thru Grainger and Misc other electrical suppliers) White-Rogers Relay Part #120-105111-1 with a coil of 12V DC cont. 9370. Stancor Relay Part #120-901

http://www.kubicki.tv/GridHtrSolenoids.pdf
http://www.stancor.com/pdfs/pg91_92.pdf

[b]Upgraded OEM Fan and Fan Clutch
Dodge has issued an updated Fan which has more twist on the blades and is lighter. If you plan on upgrading your fan clutch, I strongly suggest you also upgrade to this new fan. Again, this is an OEM component from MOPAR.

Fan- 52026653
Clutch module- 52028760

93-88 2wd truck numbers:

centerlink DS1173

adjusting sleeve ES3124S

right outside tierod ES3122R

right inside tierod ES3123L

left inside tierod ES3123L

left outside tierod ES3122R

idler arm K7055

upper balljoint K778, K7082(HD)

lower balljoint K7025(must replace with K727 if it has 4 wrench flats and is screw in), K7025T(enhanced design), K7053T(HD)

upper control arm shaft kit K7036

upper control arm bushing kit K7006(2 required per truck), K7189(1 kit per truck, performance busings), K7104(eccentric bushing kit for more camber)

upper control arm bumpstop K7293

lower control arm bushing kit K7077(2 kits per truck), K7193(1 kit per truck, performance bushings)

HD lower control arm bushing kit K7065(2 kits per truck), K7192(1 kit per truck, performance bushings)

lower control arm bump stop K7282

sway bar to frame bushing K7096

sway bar link repair kit K7081

rear leaf spring bushing 1" O.D. x 1/2" I.D. SB266

rear leaf spring bushing 1 1/2 O.D. x 3/4" I.D. SB268


93-88 4wd truck numbers:

upper ball joint K8194T

lower ball joint K8195T

bump stop K7282

lower kingpin K992(provides 1 1/2 degree of camber adjustment)

lower kingpin bearing kit K8832

upper kingpin bearing kit K6652

sway bar to frame bushing with 1 1/16 bar K7302
both sizes are thermoplastic bushings
sway bar to frame bushing with 1 3/16 bar K6172

swaybar link repair kit K7081

right tierod ES2010R

left tierod ES2010L

draglink DS914

adjuster tube DS1411S

front leaf spring bushing front and rear SB266
head gasket 9332PT

head set w/o gasket HSU9332

gasket conversion set CS9332 (includes oil pan gasket)\

exhaust manifold gasket set MS92089

exhaust pipe gasket 60928

oil pan gasket OS34102

rear main seal and gasket set BS40633

valve cover gasket set VS50396R

pushrod cover gasket set PS50397R

valve stem seal SS70819-1

water outlet o-ring 35526

water pump gasket 35525

timing cover gasket TCS45902

anchor industries motor mounts

--------------------------------------------------------------------------------

2wd

front motor mount 2710

tranny mount N/A

4wd

front motor mount 2710

trans upper mount 2667

trans lower mount 2668

Carlson Brake Part Numbers

--------------------------------------------------------------------------------

D250 w/ 12x2.5 drum

front

disc hardware kit H5516
pad shim kit 18063
caliper repair kit 41099
bleeder screw H9402
caliper piston 7535 for phenolic, 7501 for steel
caliper support spring H5315
inner bushing H5209

rear

drum hardware kit H7199
brake drum pro kit H2316
guide pin H4087
bolt sleeve H547
adjustment screw spring H430
self adjuster repair kits H2598 left, H2599 right
wheel cylinder repair kit 45004
hold down pin H1119
hold down spring H1164
adjuster lever H2049 left, H2048 right
cable guide/pivot H2093
cable H2104
lever return spring H2140 left, H2141 right
adjuster screw assembly H1534 left, H1535 right

D350 w/ 12x2.5 drum

front

disc hardware kit H5516
pad shim kit 18063
caliper repair kit 41099
bleeder screw H9402
caliper piston 7535 for phenolic, 7501 for steel
caliper support spring H5315
inner bushing H5209

rear

drum hardware kit H7199
brake drum pro kit H2316
guide pin H4087
bolt sleeve H547
adjustment screw spring H430
self adjuster repair kits H2598 left, H2599 right
wheel cylinder repair kit 45004 for 7/8" wc bore, 45002 for 1" wc bore
hold down pin H1119
hold down spring H1164
adjuster lever H2049 left, H2048 right
cable guide/pivot H2093
cable H2104
lever return spring H2140 left, H2141 right
adjuster screw assembly H1534 left, H1535 right

D350 w/ 12x3 drum

front

disc hardware kit H5516
pad shim kit 18063
caliper repair kit 41099
bleeder screw H9402
caliper piston 7535 for phenolic, 7501 for steel
caliper support spring H5315
inner bushing H5209

rear

drum hardware kit H7199
brake drum pro kit H2316
guide pin H4087
bolt sleeve H547
adjustment screw spring H430
self adjuster repair kits H2598 left, H2599 right
wheel cylinder repair kit 45002 for 1" wc bore, 45019 for 1 1/16" wc bore
hold down pin H1119
hold down spring H1164
adjuster lever H2049 left, H2048 right
cable guide/pivot H2093
cable H2104
lever return spring H2140 left, H2141 right
adjuster screw assembly H1534 left, H1535 right

Four Seasons Temperature Control Products

--------------------------------------------------------------------------------

system specs R-12, refrigerant capacity 44 oz., oil capacity 4.6 oz for 93, 7.25 oz for 92-89

blower motor w/ A/C 35474

blower motor w/o A/C 35560

93-92 SDB709 type compresor w/ clutch S57562

91-89 C171 type compressor w/ clutch 57106

non-intercooled condenser 53298

intercooled condenser N/A

evaporator core 54108

expension valve/orifice tube 38849

intercooled fan clutch 36936

non-intercooled fan clutch 36705

filter drier/accumulator 33555

heater core w/ A/C 94619

heater core w/o A/C 94600

93-90 tensioner assembly 45844

89 idler pulley 45981

clutch cycling switch R-12 35800

clutch cycling switch R-134a 36677

coolant temp sensor 36425

low pressure cut out 35752

water outlet 85181

tranny coolers:

Ultra-Cool

light duty 53000
medium duty 53001
heavy duty 53002

Rapid-Cool

light duty 53005
medium duty 53006
heavy duty 53007

Modine Radiators, Condensors, Heater Cores

--------------------------------------------------------------------------------

specifications
core size 25 3/4 x 21 x 2 1/4 (3row)
inlet header 2 5/8 x 21 1/4
outlet header 2 5/8 x 21 1/4
inlet connection 1 3/4 left
outlet connection 2 right
pin mount

93-92 radiator 2460

93 condenser 300034

92-90 condenser 300031

89 condenser 300025

heater core 702463, 702464

heater core specifications
702463: 8 x 6 1/2 x 2, inlet/outlet 5/8, in/out is beside core
702464: 8 x 6 1/2 x 2, inlet/outlet 5/8, in/out is above core
 

Last edited by big bad diesel 416; 01-01-2010 at 08:28 PM.
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