Dodge Truck and Cummins Turbo Diesel Forum Discussion of General Topics related to All Cummins Engines or Dodge Trucks

vacuum pump rebuild

Thread Tools
 
Search this Thread
 
Old Aug 2, 2011 | 02:01 AM
  #1  
biged681985's Avatar
Thread Starter
|
BOMBARDIER

Joined: May 2008
Posts: 5,567
Likes: 338
From: Yellville, Arkansas
Default vacuum pump rebuild

i do not have any pics of removing the vacuum/power steering pump from the truck

to remove the pumps from the truck, you must disconnect the power steering lines from the gear box, and where the lines connect for the hydro boost brakes.

there is a support bracket that mounts to the block and is connected by one of the power steering nuts. there is an oil feed line that goes into the bottom of the vacuum pump that needs removed also. lastly, remove the two bolts that hold the pump to the timing case. then remove pumps

Name:  18e07b18.jpg
Views: 4073
Size:  175.7 KB

remove the 4 nuts that hold the power steering pump to the back of the vacuum pump and pull the pumps apart

Name:  2f4b4405.jpg
Views: 577
Size:  110.9 KB

Name:  f68f1745.jpg
Views: 558
Size:  134.9 KB

Name:  9e7ec00b.jpg
Views: 560
Size:  94.6 KB

then you will remove the two bolts holding the vacuum pump together and u will split it apart

Name:  d1811d8a.jpg
Views: 551
Size:  134.6 KB

start out by removing this piece

Name:  f40bb96b.jpg
Views: 511
Size:  82.4 KB

from the pump

Name:  cc688f5c.jpg
Views: 702
Size:  98.3 KB

to do that, take a deep wall socket and knock it out like so

Name:  906f8529.jpg
Views: 538
Size:  117.5 KB

there is a seal inside and an o-ring on the outside that needs to be changed.

Name:  3d08b70c.jpg
Views: 526
Size:  61.2 KB

to get the inner seal out, use a socket to knock it out like so

Name:  8a2091ac.jpg
Views: 576
Size:  141.2 KB

now its time to go back together with it. replace the o-ring on the outside. install the inner seal the same way it was removed.

Name:  3d08b70c.jpg
Views: 526
Size:  61.2 KB

then put a little oil on the seal and o-ring, then reinstall it into the vacuum pump using a socket to knock it into it

Name:  dc969d3b.jpg
Views: 598
Size:  119.9 KB

replace the o-ring on the gear side of the pump

Name:  d1811d8a.jpg
Views: 551
Size:  134.6 KB

the mate the two sides back together making sure you line the slot up

Name:  cc688f5c.jpg
Views: 702
Size:  98.3 KB

do not force it. it will go together easy if everything is line up right. put the two bolts back in and tighten them down.

next you will mate the power steering and vacuum pump together. make sure they are lined up, and spline together all the way. do not force it.

now you reinstall it onto the truck
 
Attached Images
File Type: jpg
3d08b70c.jpg (61.2 KB, 154 views)
File Type: jpg
d1811d8a.jpg (134.6 KB, 212 views)
File Type: jpg
cc688f5c.jpg (98.3 KB, 279 views)
Reply
Old Aug 2, 2011 | 06:13 AM
  #2  
Jazz's Avatar
Diesel Bomber
Joined: Mar 2007
Posts: 8,658
Likes: 504
From: Wisconsin
Default

Yeah, this is a job that I will be doing soon. Mines is leaking and dripping oil on my driveway It looks to me like it could be a bitch of a job getting in there to get the pump out.
 
Reply
Old Aug 2, 2011 | 12:41 PM
  #3  
biged681985's Avatar
Thread Starter
|
BOMBARDIER

Joined: May 2008
Posts: 5,567
Likes: 338
From: Yellville, Arkansas
Default

ya, it can be a pita. but when you have done as many as me, it gets alot easier . but i still forget the support bracket half the time
 
Reply
Old Mar 17, 2013 | 02:44 PM
  #4  
zjohnsonua's Avatar
Diesel Enthusiast
Joined: Jul 2008
Posts: 177
Likes: 2
From: Southern Indiana
Default

Has anyone that has done this job noticed how thin the large o-ring is? It doesn't look like the two halves will squeeze that o-ring very well, if at all. How are you guys sealing that joint?
 
Reply
Old Mar 17, 2013 | 02:56 PM
  #5  
dolla_hite's Avatar
Diesel Enthusiast
Joined: Jan 2010
Posts: 184
Likes: 4
From: central tx
Default

i rebuilt mine 2 weeks ago and it hasnt leaked since
 
Reply
Old Mar 17, 2013 | 04:40 PM
  #6  
tiremann9669's Avatar
Diesel Bomber
Joined: Mar 2010
Posts: 4,233
Likes: 434
From: Dansville NY
Default

I split the pumps on the truck and left the PS lines connected and just pulled the vac pump and resealed it, not easy but it can be done
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Back-in-Black
Chevy/GMC Duramax 01-04 LB7
8
Aug 13, 2017 10:35 PM
HardLuck
Diesel In Distress - Support Ticket
0
Jun 24, 2015 08:04 AM
InheritedDiesel
Chevy/GMC 6.2L and 6.5L
2
Apr 17, 2015 07:20 PM
DeLuzGN
24 Valve 2nd Gen Dodge Cummins 98.5-02
5
Mar 17, 2015 08:08 AM
moneypitk5
Chevy/GMC 6.2L and 6.5L
3
Feb 12, 2015 11:01 AM




All times are GMT -5. The time now is 09:26 AM.