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2x4 to 4x4 conversion

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Old Oct 7, 2014 | 10:05 PM
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Default 2x4 to 4x4 conversion

Hi everyone! Pretty new to the forum but im filled with a few questions on a recent project i got here. Shes a 1997 Chevy k3500 dually with a 6.5T in her. It comes fairly loaded, minus 4 wheel drive. I want to at the very most put in the stock set up from maybe a junk yard 4x4 set up of the same year and model and drop it in, but i have no idea if any modifying is needed or all together what parts i need to ask form from my hook up at my local junk yard. Im a Technician a GM shop so i have access to shop tools if needed.

thanks again everyone!
 

Last edited by bypass-21; Oct 7, 2014 at 10:14 PM.
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Old Oct 8, 2014 | 05:33 AM
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K series is 4X4 C series is 2X4 and to do that you will need a 4X4 frame due to it's having torsion bars and 2X4 does not.
 
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Old Oct 8, 2014 | 07:45 AM
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Are you wanting solid axle or ifs?
 
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Old Oct 8, 2014 | 11:56 AM
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Originally Posted by burnhedge
Are you wanting solid axle or ifs?
if i remember correctly, the k3500 came with an ifs, so that would probably work better on my c3500 for a 4x4 set up right? I would like to try a solid axle setup, but that would be too much of a pain installing.

plus stuff like torsion bars can be installed in the truck if im not mistaken.
 
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Old Oct 8, 2014 | 01:08 PM
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Should be able to. The torsions dont attatch to the frame they attach to a xmember tht attatches to frame..but itd b alotta of wrk and $ trans driveshafts front axle gearbox list goes on but if u did id go straight axle dana 60
 
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Old Oct 8, 2014 | 01:21 PM
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Originally Posted by detroitdiesel idi
Should be able to. The torsions dont attatch to the frame they attach to a xmember tht attatches to frame..but itd b alotta of wrk and $ trans driveshafts front axle gearbox list goes on but if u did id go straight axle dana 60
So just so i know what to ask for. What kind of parts should i make a list for?
 
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Old Oct 8, 2014 | 01:47 PM
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Your best bet is to search Craigslist for a donor truck. Buying parts one at a time will cost a fortune.
 
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Old Oct 8, 2014 | 01:51 PM
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Originally Posted by burnhedge
Your best bet is to search Craigslist for a donor truck. Buying parts one at a time will cost a fortune.
Might it be easier to get the parts from the car yard then? i know somebody who works there and can set me up with some things
 
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Old Oct 8, 2014 | 01:58 PM
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lets see whats necessary.

A transfer case.

A new front and rear drive axle

A front ifs diff and axle

New wheel hubs?

New abs sensors?

Torsion bars

A mode shifter

and a hole for it to go in the floor?

is that all or is there more needed?
 
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Old Oct 8, 2014 | 03:34 PM
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Auto or 5 speed? I know you can't bolt a transfer case up to a 2wd NV4500. Not sure about automatics.
 
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