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-   -   Intercooling my 91.0 (https://www.dieselbombers.com/1st-generation-dodge-cummins-89-93/37737-intercooling-my-91-0-a.html)

Pullin crx hf 12-05-2009 03:47 PM

Intercooling my 91.0
 
I've got a non ic 1ton. What all parts would I need from a 91.5+ truck to make mine intercooled? Or is there an aftermarket kit I can use? What's the price difference going to be and what advantages will it bring? Thanks!

seandonato73 12-05-2009 10:14 PM

i have a 90 i intercooled, this i what i did: godspeed 4"x12"x30" intercooler off of ebay,
3" piping kit off of ebay(gotta look at the import stuff) all my couplers came from www.max-redline.com i got a 1st gen intercooled intake horn from commins power systems, i had to "shave" my grill for the ic to fit but i still have my stock grill in place. i had to flip the intake cover around so the intake horn would clear the master cylinder, and had to extend my intake heater wires. umm if i had to do it again i would have gotten piping made for the truck instead of doing it myself. we got a local guy that does that kinde of stuff the guy does amazing work. i may still get him to make me a set of pipes. ummm.......
it took me a friday night and the rest of the week end to do
oh i forgot i got my clamps from five star international
i lost 300* off of my egts and the truck seems to run a lot better
i did however lose like 7psi....din't seem to make a difference
hope this helps

BC847 12-05-2009 10:19 PM


Originally Posted by seandonato73 (Post 445558)
i did however lose like 7psi....din't seem to make a difference

That's because the charge-air entering the engine is now denser (cooler). The intercooler is doing it's job. ;)

1st Gen. Dodge Kid 12-06-2009 02:53 PM

Nice work pulling all the parts together and putting it together. Atleast when you start something you finish it. Nice work

Ron

DieselPerformanceGuy 12-06-2009 03:14 PM

yea sounds good i would like to see pics please.

seandonato73 12-06-2009 03:36 PM

ill get pics up as soon as i figure out how to work my new camera:argh:

seandonato73 12-06-2009 03:58 PM

8 Attachment(s)
here are some pics of my intercooler set up
Attachment 12044

Attachment 12045

Attachment 12046

Attachment 12047

Attachment 12048

Attachment 12049

Attachment 12050

Attachment 12051

DieselPerformanceGuy 12-06-2009 05:48 PM

Wow man thats a nice setup, i have a 92 thats intercooled, but i'm custom makeing my 3'' intercoolertubes i'll post picks when i get it finished

seandonato73 12-06-2009 07:36 PM

it took a little to get the piping right but the end result was worth it. think i only have about $600 into it.

DieselPerformanceGuy 12-06-2009 08:20 PM

thats pertty damn good actually!:tu:


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