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5.9 Liter CR Dodge Cummins 03-07 Discussion of 5.9 Liter Dodge Cummins Diesels with Common Rail Injection

I am only getting around 14-15 in my truck. I am going to change the engine oil and I want to change the differential and transmission oil but I need a new job first. Anyways, is there maybe some other reason that Im getting bad ... JOIN NOW TO REMOVE TRACER

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  #1  
Old 10-05-2009, 06:08 PM
tdiezel's Avatar
IRISH BOMBARDIER
Status: Diesel and Beer, Its St. Pattys' everyday!!

   


Default Why is my fuel milage so bad?

I am only getting around 14-15 in my truck. I am going to change the engine oil and I want to change the differential and transmission oil but I need a new job first. Anyways, is there maybe some other reason that Im getting bad milage? I put a new CP3 which was what my check engine light was on for and my diesel mechanic said it should fix my problem if I got a new one but even after I replaced it the check engine light is still on. I took it to autozone and they ran the scan tool. It said the truck passed but the light is still on. Do I need to run a different kind of scan tool on it? What could be my problem? Thanks guys.

tdiezel's Sig:04.5 Dodge Ram 2500 QCSB 6spd
FASS HPLP 150gph
Volant Cold Air Intake
6" Pro Comp Coil-over Suspension
17" Eagle alloys
35" Cooper S/T Tires
Industrial Injection CP3 85% over stock
5" TB Straight Pipe Exhaust
Line-X Bed Liner

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  #2  
Old 10-05-2009, 06:36 PM
Red_Rattler's Avatar
High Tech Redneck
Status: Needs A P-Pump Truck...

   


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What was wrong with the CP3 that it took a crap? Whens the last time you changed the fuel filter or clean the air filter? Are you runnin any type of programer/chip? Auto or man? Are you hand calculating the milage or lookin at the overhead monitor? Also is the speedo recalibrated for the larger tires? Lotsa possiblities...

Red_Rattler's Sig:03 Flame Red 2500 4x4 QuadCab Handshaker HO, Kore HP Kit, 35's, Smarty REVO, AIRDOG II 165, Techni Cooler, K&NFIPK, MBRP Cool Duals 6inch tips, GunSlinger Shifter w/ a broken BD short throw , SRT Inine 6 Hood, Jacobs Brake, couple other goodies




JAKE

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  #3  
Old 10-05-2009, 07:14 PM
tdiezel's Avatar
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Status: Diesel and Beer, Its St. Pattys' everyday!!

   


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Originally Posted by Red_Rattler View Post
What was wrong with the CP3 that it took a crap? Whens the last time you changed the fuel filter or clean the air filter? Are you runnin any type of programer/chip? Auto or man? Are you hand calculating the milage or lookin at the overhead monitor? Also is the speedo recalibrated for the larger tires? Lotsa possiblities...
Oh boy! The CP3 failed because the lift pump failed and the guy that owned it before never fixed it. I changed the fuel filter less than a month ago. Cleaned the air filter when I changed the fuel filter. No chip. Manual. I am hand calcualting and the overhead says im getting 3 miles to the gallon better than what im calculating. I don't think the spedo has been recalibrated. I also dont know what kind of gears I have. I would think they are 3.73s but maybe they are something else.
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  #4  
Old 10-05-2009, 07:34 PM
Red_Rattler's Avatar
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It should have 3:73 which is what mine came with and I know 35's threw off my speedo by 5 mph verified by gps. That will def. screw with you mpg readings!
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  #5  
Old 10-05-2009, 07:49 PM
tdiezel's Avatar
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What should I do then? Are the 3.73 gears ok with 35s or do I need to put 4.10s or something?
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  #6  
Old 10-05-2009, 08:20 PM
Red_Rattler's Avatar
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The gears are fine, you just need to get your speedo recalibrated. Dealer might be able to help, mine wouldn't. I just reprogramed mine with my Smarty. Because with the speedo being 5mph off the trucks mileage is showing less than you actually traveled hence bad fuel mileage calculations.
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  #7  
Old 10-05-2009, 10:36 PM
tdiezel's Avatar
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Thats where im having a lot of problems. I don't have access to a smarty anywhere and the dealerships around here are only out to take my money. I will see if I can get a hold of one somewhere along the line. Thanks for all the help!
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  #8  
Old 10-07-2009, 06:50 AM
millco's Avatar
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Status: Why does Christmas only come once a year!!

   

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I wish I were closer.. I have a Smarty!
I feel your pain... I have the exact same problems with mine! If one of us ever figures out what it is we will have to make sure to tell the other!
Look in your glove box for a label that has your gear ratio on it. Or you can go here and see where your rpm is on the chart for the equipment your truck has. You can even change tire size to a different value to re-figure the rpm!

klenger.net

To be honest the only thing I haven't checked on mine is the intake system for leaks (Under boost). I started buying the 'tools' to check it and never finished. Guess I better get that done.
Let me know if you find anything or if you have more questions.
HTH,

(Check around, you may find a dealer that will do adjust the speedo for you! There are some good ones still out there!)

millco's Sig:Dan
06 3500 SLT 4x4 Megasized SRW with a 48RE. I've added: 2 micron fuel filter, Road Armor front bumper, Are top. I want to add: twin Frantz oil filters, and a few other things.
73 Int'l Crew Cab currently getting a '90 12VCummins and some other good things!!.....
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  #9  
Old 10-07-2009, 07:56 AM
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some of our more "advanced" genral garages in our area are able to refigure for larger tires. i put a little bigger tires then stock on my new chevy, and the garage that did it, changed it right away, with out even askin me. and he was some backyard mechanic, with a really big barn for a shop.

cumminsdad08's Sig:04.5 2500 quad cab Cummins Turbo Diesel HO 6spd-4in fabtec, 35-12.5x17 on american racing, cold air, high ram, edge juice with attitude, and a set of bass fish decals (they help with the HP)
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  #10  
Old 10-07-2009, 08:16 AM
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Try cleaning the AIT (air intake temp) and MAP (manifold absolute pressure) sensors, located on the driver's side of the engine in the intake manifold above the fuel filter. These can get carboned-up and throw off the readings to the ECM, causing it to dump way more fuel than needed.

dieseldude03's Sig:

2003 Ram 2500 Laramie 4x4, QC, long bed. Cummins H.O., 6-speed, 4.10 axle gearing, Jake Brake, Bully Dog RFI intake, Summit Racing 4" SS exhaust, Edge "hot" Juice w/ Attitude, Air Dog-100, HTT HTB2 62/12/65, 305-65R17 (33 x 12.50) ProComp Extreme All Terrains, South Bend Con OFE, fuel tank vent mod, various other gizmos. Member - NRA

"Some people are like Slinkys. Pretty much worthless, but they still bring a smile to your face when you push them down a flight of stairs!"
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  #11  
Old 10-07-2009, 10:04 AM
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Somebody tried to recalculate for 35's on my 2nd Gen but he said if he did that then the Smarty wouldn't work on his truck anymore? Anybody know if this is true or were we just doin something wrong?

AF1CUMMINS's Sig:2001 Dodge 2500 Ext. Cab Long Bed
HO Cummins/ 6spd/ 4X4
2" Leveling kit/ 3rd Gen polished wheels with 35" BFG Mud Terrain KM2's
Silencer ring MIA, 4" turbo back to 5" Aussie stacks
Quadzilla Adrenaline
Air Dog 150/150
AEM Work Horse HD Intake
South Bend DD #3850 pressure plate/ hydraulic upgrade
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  #12  
Old 10-07-2009, 10:08 AM
Red_Rattler's Avatar
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Status: Needs A P-Pump Truck...

   


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That is true since your changing the stock programing in the PCM then it's vin locked since it has to save your factory program. All you can do without vin locking it is checking trouble codes...
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  #13  
Old 10-07-2009, 12:24 PM
tdiezel's Avatar
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I forgot that was required with a smarty. Oh well. I found a fella down here that does independent diesel mechanic work and from what everyone says, he's damn good at it too. I was told he could do everything I need so I am going to go ahead and give him a call. Also, how do you clean the sensors? With a wire brush or something?
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  #14  
Old 10-07-2009, 12:26 PM
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No. Pull them out with the applicable socket, clean them with a dry lint free cloth or some sensor cleaner - never use any harsh chemicals.

You can thank me later.

Cheers,

Wyatt Earp's Sig:Wyatt Earp
Smoke show: 2002 Dodge CTD
Daily Driver: 2003 VW Golf TDI
Other New Car: 2008 MB R320 CDI - Diesel Luxury
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  #15  
Old 10-07-2009, 12:42 PM
tdiezel's Avatar
IRISH BOMBARDIER
Status: Diesel and Beer, Its St. Pattys' everyday!!

   


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Lol well I wasn't contemplating dipping it in vinegar but I do appreciate the tip! Thanks Wyatt!
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