241 DLD problem
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241 DLD problem
I am having a problem with my transfer case, I pulled it out, tore it apart and nothing looked out of the ordinary , so I put it back in my truck and its still doing the same thing it was, it is actng like it is in neutral but it makes a loud grinding noise but only when the truck is in gear, just idling in neutral it doesnt make any noise at all , any ideas?
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When your rear drive line is out, check to see if the output shaft on the tcase has forward and backward movement. A common case with the 241 is there is a snap ring in the tail housing that keeps the shaft in place, sometime that snap ring will break causing the shaft to move back and forth. Thus moving all the gears attached to it, commonly moving the synchronizer gear sleeve on the 4wheel drive gear causing wear, so if that is the case, check to see how worn that sleeve is.
The following 2 users liked this post by Sudia247:
95taylor331 (09-18-2011)
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