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1st genny nut 11-28-2009 10:16 AM

Good homemade cold-air intake system*
 
Hey guys, my truck now is a little restricted breathing wise. Ive been lookin for a good cold-air intake system and the parts to build them. $160 is not in the budget for a factory made one:scare2: ne suggestions???

BC847 11-28-2009 04:10 PM

Stock-Pot Cold Air Box
 
10 Attachment(s)
If you're pulling in hot, under hood air, you're not getting as much power, with lower EGTs as you could otherwise.

If you want to do something "Home-Made", try this . . . .

Find a thin-walled stainless steel soup pot with matching lid AKA: Stock Pot.

Attachment 50556



Using a Big Honkin Air Filter (BHAF) for your measurements . . . .

Attachment 50557



Shorten the pot so it's a little taller than your BHAF. Give it about 1/2 ~ 3/4" extra to account for some gasketing. I used some sheet-metal shrinkers (HVAC tool) to make the tube of the pot stick into the bottom once I shortened things.

Attachment 50558



From there I simply riveted it together.

Attachment 50559



Then I cut a rectangular window in the pot that would allow connecting it to the front of the truck behind the headlights. I used some thin sheet metal commonly used to make those seamless gutters to make a duct.

Attachment 50560



Set your BHAF in there such that the incoming air can get around things for even distribution.

Attachment 50561



Now cut the lid to match the offset filter.

Attachment 50562



Things should stack-up like this so far.

Attachment 50563



Now use some 1/2" sheet foam rubber to make a gasket for the lid and a round disc for the bottom of the pot so the filter will be somewhat squeezed snug when you put it all together. I used a couple of small Ell brackets to support the butt of the installed filter. See if you can find some snap-action clips to hold the lid on.

Attachment 50564



It should look something like this so far .. ..

Attachment 50565

chromehound 11-12-2010 03:24 PM

Heres how I did mine...

http://i1025.photobucket.com/albums/...ics/intake.jpg

Free stainless pipe, boots & clamps from Airflow Systems, AFE filter from Genos
Around $40 without filter.

1STGENFARMBOY 11-13-2010 05:26 PM

1 Attachment(s)
Here is a cheap way to get alot of air, :hellox:

Attachment 44366

Dar


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