5.9L Rotary Performance Discussion of 12 Valve 5.9 Liter Dodge Cummins Diesels with Rotary Injection Pumps Related To Performance And Longevity

intercooler ?s

Old Feb 2, 2012 | 09:34 PM
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jake 94's Avatar
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Default intercooler ?s

What all do I need to intercool my 89. I have a intercooler from a 94 and all the piping but what else do I need to make that big thing fit. I'm new to first gens so please bare with me
 
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Old Feb 3, 2012 | 11:36 PM
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ull most likely have to do something different with your grill. especially if you have a A/C cooler. its a pretty strait forward and easy ad on. cut your holes in the radiator support then line up tubes to cooler and mount it. i did it with some threaded rod.
 
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Old Feb 4, 2012 | 12:28 AM
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What did you have to do to your grill to make it fit? I've heard you can get the front end off a 92 or 93 and it will fit perfect is this true? Thanks for ur help
 
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Old Feb 5, 2012 | 02:01 PM
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Originally Posted by jake 94
What did you have to do to your grill to make it fit? I've heard you can get the front end off a 92 or 93 and it will fit perfect is this true? Thanks for ur help
No not exactly. You can trim down how far the center parts fit inwards. Ummm you can make a newer grille fit if you change the rad support over to one from a 91.5-93 but then your rad won't fit so you would need the top rad hose, rad, thermostat housing and so on. I installed an intercooled rad in my old 90 and it took some fab work to fit. So the rads are different.
 
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Old Feb 6, 2012 | 03:59 PM
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for mine i just have 2 layers of wire mesh on it now. its kinda like a fine chicken wire. someday ill trim down the original grill to fit back on.
 
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