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-   -   Fresh 24v cummins (https://www.dieselbombers.com/24-valve-2nd-gen-dodge-cummins-98-5-02/85046-fresh-24v-cummins.html)

W Vaughan 10-24-2011 12:02 AM

Fresh 24v cummins
 
Picked my block up from the machine shop friday. Hope to get my new engine assembled this week. Im pretty excited! Out of 3 cummins powered trucks i've had this will be the first time to have an engine with less than 200k miles on it. Block was bored .020 and had the deck and the main saddles checked to make sure they were true. New cam bearings installed and everything magnafluxed. This is going in the 02 qcsb that ive been rebuilding from a wreck. I will try to take plenty pics along the way if anyone is interested i can post them. I have a ton of pics to catch up on posting on the truck rebuild, hope to get them up soon.

H.R.D 10-24-2011 12:17 AM

Hell yes we want pics. Congrats I am looking forward to seeing it come together.

johnfak 10-24-2011 02:51 PM

:rocking:

BACONBITSFORU 10-24-2011 05:50 PM

Pictures picures

W Vaughan 11-07-2011 02:28 PM

It's alive! Got the new engine fired up today. Now that I know its a success I will try to get pics up tonight!

H.R.D 11-07-2011 11:26 PM

We need :photo:

W Vaughan 11-14-2011 12:37 AM

6 Attachment(s)
Block as soon as i tore it down. I was amazed at how clean it was for 300k miles.
Attachment 22780
Back from machine shop and mounted on stand.
Attachment 22781
Nice fresh bores!
Attachment 22782
clean clean clean!
Attachment 22783
Measuring main bearings. I dont have a dial bore guage so I used my snap gauge and a micrometer.
Attachment 22784
All clearances checked out. Time to lower crank into place. I use a piece of rope and lower with the winch.
Attachment 22785

W Vaughan 11-14-2011 12:57 AM

6 Attachment(s)
Running the main bolts down. I dont like impacts assembling an engine. Regular old milwaukee drill does just fine.
Attachment 22786
Torquing the mains to spec. I torqued down in three steps.
Attachment 22787
Dial indicator set up to check end play.
Attachment 22788
Good help is hard to find. She just turned 9 the other day guess a nap can't hurt. ha ha.
Attachment 22789
New pistons installed on rods. I checked the rod big end clearances the same way i did the mains. It took a long time to torque everything down and measure and take back apart but i have the piece of mind that it is 100% right.
Attachment 22790
All 6 in their new home. Nice and clean. Didnt get a progress pic because i had too much oil on my hands during this step.
Attachment 22791

W Vaughan 11-14-2011 01:19 AM

6 Attachment(s)
Front cover installed getting ready for the cam.
Attachment 22792
Dropping the lifters in from the bottom. Way easier than doing this in the truck.
Attachment 22793
Sliding the cam in. You can reach in and support it as it goes in.
Attachment 22794
Tried showing timing marks here.
Attachment 22795
Back upright and the rear main installed now.
Attachment 22796
All cleaned up and ready for paint.
Attachment 22797

W Vaughan 11-14-2011 01:31 AM

8 Attachment(s)
Fresh paint sure makes it look good!!
Attachment 22798
Attachment 22799
Making a little more progress!
Attachment 22800
All nestled in the new home.
Attachment 22801
Lots of stuff to still paint and get in place!
Attachment 22802
Attachment 22803
Getting there slowly.
Attachment 22804
Attachment 22805


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