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TruckieOZ 08-31-2013 10:27 AM

My 1999 Dodge Ram 3500 QC/4WD
 
Here is an update on my Mojo 3500 Ram. I was grateful to locate a 2002, 5.9L Cummins in Georgia. It had everything except the Alternator and Starter, and came out of a 2002 Dually. All this was to replace the 53 Cummins 5.9 Block (53) that cracked while enroute on Spring Break pulling a Travel Trailer. That Georgia Cummins had 192K on it, and the seller said that it was running, so I bought it and brought it up to Indianapolis. I had the lower end rebuilt at a performance shop, but suffered a setback when it was discovered that the #5 & #6 cylinders had water above the pistons. Apparently the previous owner of this engine had it sitting outside without the valve cover on. So then I had to have the whole engine rebuilt (bored .020 over, new Cummins pistons/rings, and the rest of the fixins to the head -stronger head studs/Cheetah Turbo), and so much more. I'll hold onto the 53 Block for all the parts, and place it on a buff engine stand, for a later rebuild. I blame myself for not doing research on that 53 block that developed a 2.5" crack below the freeze plugs on the pass sd of the engine. But once I get this awesome Dually back, then our Family camping is able to resume!

adamsmith 08-31-2013 10:32 AM

I have heard of cracks like that being repaired my old man brazed a water jacked crack on a 6.9 years ago and it went down the road for many years after that

TruckieOZ 08-31-2013 10:45 AM

1999 Dodge Dually
 
Adam, in using this Mojo Dually for pulling the Travel trailer (8K lbs), I wanted to get away from the 53 Block completely. Mine cracked 2.5 inches, and I've others cracking as much as 6 inches. The cost of a reliable repair, totally astounded me, and I still didn't trust the durability. I couldn't trade mine in for a Rebuilt, because the core was worthless. I'm grateful that I found a used Cummins, and when it is done I'll have an engine that should provide: 350 - 500K miles.
I upgraded to a Cheetah Turbo and stronger head studs. I had my VP-44 put on this 2002 5.9, so I'll have the VP-44 off the 2002 rebuilt. I just have to do research where I can have it done properly with a solid warranty. Prior to all this, I installed an Air Dog II - 165 on this Dodge. What a great improvement it made.:tu:

jigabop 09-03-2013 11:44 AM

not all 53 blocks crack. sucks that you had one of the 53's that did...

hopefully you got a 56 block as a replacement... 55 blocks are no better than the 53 blocks as I have seen a few cracked 55 blocks as well.

my 53 has 239k on it and still no cracks. for the first 175k miles it towed heavy gooseneck trailers on a regular basis with the original owner. and since I've got a hold of it, it has had it's hp and torque more than doubled and is holding up to it just fine. :tu:

TruckieOZ 09-03-2013 05:15 PM

Rock on jigabop! That Cummins 5.9L, that I bought in Georgia was out of a 2002 Dodge 3500, and had 192K on it. I'm having the whole engine re manufactured (.020 over), with the head redone. I went with a Cheetah Turbo, and stayed with my '99 VP-44, with an Air Dog II - 165 installed. I opted to have tougher head studs installed as well. It appears this is a Storm Block cast in Mexico. With this being done, we will be able to resume our Family camping trips when I'm off duty! Thanks for the feedback!

jigabop 09-04-2013 11:55 AM

might get the head O-ringed as well if you are having that much work done to it. can't imagine it costing much more...


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