Ford Powerstroke 99-03 7.3L Discussion of 99-03 7.3 Liter Ford Powerstroke Turbo Diesels

2002 Powerstroke Torque Specs List

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Old 05-20-2008, 01:15 PM
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Default 2002 Powerstroke Torque Specs List

A/C manifold and tube retaining bolt 15 ft. lbs.
Air brake ABS module bracket assembly mounting nuts 15 ft. lbs.
Air cleaner housing mounting bolts 22 ft. lbs.
Air cleaner support bracket mounting nuts 21 ft. lbs.
Air compressor bracket mounting bolts 58 ft. lbs.
Air compressor mounting bolts 50 ft. lbs.
Air compressor mounting nuts 58 ft. lbs.
Belt tensioner mounting bolt 32 ft. lbs.
Camshaft position (CMP) sensor mounting bolt 18 ft. lbs.
Camshaft thrust plate retaining bolts 18 ft. lbs.
Connecting rod cap nuts Stage 1 53 ft.lbs. Stage 2 80 ft.lbs.
Cooling fan 74 ft. lbs. C
rankshaft rear oil seal retaining bolts 15 ft. lbs.
Crankshaft vibration dampener bolt 212 ft. lbs.
Cylinder head bolt
Note: Lightly lubricate the cylinder head bolt threads and flanges with clean engine oil.
Stage 1 65 ft. lbs. Stage 2 85 ft. lbs. Stage 3 95 ft. lbs.
Drive gear access cover retaining bolts 20 ft. lbs.
Engine front cover bolts 15 ft. lbs.
Engine rear cover bolts 15 ft. lbs.
Exhaust bracket to engine support bracket mounting bolts 37 ft. lbs.
Exhaust manifold mounting pipe nuts and bolts 45 ft. lbs.
Engine support bracket mounting bolts 76 ft. lbs.
Flywheel/Flexplate bolts 89 ft. lbs.
Front stabilizer bar mounting nuts 98 ft. lbs.
Front support bracket to engine mounting bolts 76 ft. lbs.
Front support bracket to number two crossmember mounting nuts 166 ft. lbs.
Fuel return hose 19 ft. lbs.
Fuel supply hose 37 ft. lbs.
Flexplate mounting bolt (automatic transmission) 89 ft. lbs.
Flywheel mounting bolt (manual transmission) 89 ft. lbs.
Flywheel housing mounting bolts 15 ft. lbs.
Generator and compressor mounting bracket mounting bolts A/C 36 ft. lbs.
High-pressure oil line connector (cylinder head) 19 ft. lbs.
High-pressure oil pump drive gear mounting bolt 95 ft. lbs.
High-pressure oil pump mounting bolts 18 ft. lbs.
High-pressure oil pump reservoir mounting bolts 18 ft. lbs.
Idler pulley mounting bolt 41 ft. lbs.
Intake manifold cover mounting bolts 18 ft. lbs.
Main bearing cap bolts

Stage 1 76 ft. lbs. Stage 2 96 ft. lbs.
Muffler assembly mounting nuts 37 ft. lbs.
Number two crossmember mounting bolts 66 ft. lbs.
Oil cooler retaining bolts 18 ft. lbs.
Oil level indicator tube adapter nut 24 ft. lbs.
Oil pan mounting bolts 18 ft. lbs.
Oil pump body plate bolts 15 ft. lbs.
Oil pump screen cover and tube flange bolts 18 ft. lbs.
Oil pump screen cover and tube retaining nut 38 ft. lbs.
Parking brake cable bracket mounting bolt (automatic transmission) 21 ft. lbs.
Parking brake cable clamp mounting bolts (manual transmission) 21 ft. lbs.
Power steering pressure hose 24 ft. lbs.
Power steering pump mounting nuts 41 ft. lbs.
Rear bracket to frame mounting nuts 184 ft. lbs.
Rear support cap mounting nuts 106 ft. lbs.
Rocker arm pedestal attaching bolts 20 ft. lbs.
Slave cylinder lock nut 24 ft. lbs.
Slave cylinder interlock bracket mounting bolts 44 ft. lbs.
Starter motor mounting bolts 38 ft. lbs.
Transmission oil cooler hoses 21 ft. lbs.
Transmission shift lever housing mounting bolts 40 ft. lbs.
Turbocharger exhaust inlet pipe-to-exhaust manifold bolts 21 ft. lbs.
Turbocharger mounting bolts 18 ft. lbs.
Turbocharger pedestal assembly mounting bolts 18 ft. lbs.
Water pump bolts 18 ft. lbs.
Valve cover retaining bolts and nuts 8 ft. lbs.

Grade 5 UNC Fasteners
1/4-inch 80 inch lbs.
5/16-inch 15 ft. lbs.

Grade 5 UNF Fasteners
1/4-inch 9 ft. lbs.
5/16-inch 17 ft. lbs.

Grade 8 UNC Fasteners
3/8-inch 41 ft. lbs.
7/16-inch 66 ft. lbs.
1/2-inch 96 ft. lbs.
9/16-inch 140 ft. lbs.
5/18-inch 188 ft. lbs.
3/4-inch 339 ft. lbs.
7/8-inch 550 ft. lbs.

Grade 8 UNF Fasteners
3/8-inch 44 ft. lbs.
7/16-inch 70 ft. lbs.
1/2-inch 111 ft. lbs.
9/16-inch 155 ft. lbs.
5/18-inch 214 ft. lbs.
3/4-inch 380 ft. lbs.
7/8-inch 616 ft. lbs.

Class 9.8 Metric Fasteners
M4 27 inch lbs.
M5 62 inch lbs.
M6 8 ft. lbs.
M8 20 ft. lbs.
M10 38 ft. lbs.
M12 58 ft. lbs.
M14 92 ft. lbs.
M16 142 ft. lbs.

Class 10.9 Metric Fasteners
M6 10 ft. lbs.
M8 26 ft. lbs.
M10 50 ft. lbs.
M12 74 ft. lbs.
M14 118 ft. lbs.
M16 183 ft. lbs.
M20 357 ft. lbs.
M24 618 ft. lbs.

Pipe Threads
1/8x27 80 inch lbs.
1/4x18 15 ft. lbs.
3/8x18 27 ft. lbs.
1/2x14 30 ft. lbs.
 
  #2  
Old 08-25-2008, 10:05 PM
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Awesome....these are getting bookmarked. I need to check them against my Hayne's manual later and see if they all match up! Always a good thing to have in the truck in case something happens.
 
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